IAC logo
IAC Assessment: AM0463
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0463
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product First aid bandages
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3842 - Surgical Appliances And Supplies
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 250,000
Annual Production 9,000,000 Pieces
Production Hrs. Annual 4,016
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,282 2,703,840 kWh $0.07
Electricity Demand $19,631 6,984 kW-months/year $2.81
Electricity Fees $212 - $ -
Natural Gas $1,026 126 MMBtu $8.14
TOTAL ENERGY COSTS $211,151
RECOMMENDED SAVINGS* $64,525 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,555
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$23,300
Cost:
$19,700
$8,800 276,000 $12,500 1,056 - - - - $2,000 - $8,800
276,000
kWh
$12,500
1,056
kW-months/year
-
-
$
-
-
$
$2,000
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,200
Cost:
$16,600
- - $18,200 1,536 - - - - - - -
-
kWh
$18,200
1,536
kW-months/year
-
-
$
-
-
$
-
-
$
03: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$14,500
Cost:
$7,550
- - - - - - - - $14,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$14,500
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$3,100
Cost:
-
- - - - $3,100 - - - - - -
-
kWh
-
-
kW-months/year
$3,100
-
$
-
-
$
-
-
$
05: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,475
Cost:
-
- - - - - - - - $1,475 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,475
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,470
Cost:
$20
$610 19,020 $860 73 - - - - - - $610
19,020
kWh
$860
73
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,450
Cost:
$730
$150 4,660 $100 8 - - $1,200 - - - $150
4,660
kWh
$100
8
kW-months/year
-
-
$
$1,200
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,030
Cost:
$400
$430 13,400 $600 51 - - - - - - $430
13,400
kWh
$600
51
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$64,525
Cost:
$45,000
$9,990 313,080 $32,260 2,724 $3,100 - $1,200 - $17,975 - $9,990
313,080
kWh
$32,260
2,724
kW-months/year
$3,100
-
$
$1,200
-
$
$17,975
-
$
TOTAL IMPLEMENTED Savings:
$48,555
Cost:
$37,430
$9,380 294,060 $31,400 2,651 $3,100 - $1,200 - $3,475 - $9,380
294,060
kWh
$31,400
2,651
kW-months/year
$3,100
-
$
$1,200
-
$
$3,475
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost