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IAC Assessment: AM0488
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IAC Assessment: AM0488
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Skids and modules
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 191,000
Annual Production 4,474 Tons
Production Hrs. Annual 5,080
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $402,534 5,991,922 kWh $0.07
Electricity Demand $71,442 12,624 kW-months/year $5.66
Electricity Fees $2,196 - $ -
Natural Gas $7,205 712 MMBtu $10.12
TOTAL ENERGY COSTS $483,377
RECOMMENDED SAVINGS* $40,971 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,805
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 4.426 MODIFY WORKLOAD Savings:
$12,700
Cost:
$9,000
- - - - $12,700 - - - -
-
kWh
-
-
kW-months/year
$12,700
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,570
Cost:
$1,000
$6,600 108,000 $970 257 - - - - $6,600
108,000
kWh
$970
257
kW-months/year
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,850
Cost:
$13
$5,100 84,000 $750 199 - - - - $5,100
84,000
kWh
$750
199
kW-months/year
-
-
$
-
-
$
04: 4.426 MODIFY WORKLOAD Savings:
$4,200
Cost:
$15,000
- - - - - - $4,200 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,200
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$2,215
Cost:
$10,700
$2,215 73,400 - - - - - - $2,215
73,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,290
Cost:
$6,576
$1,770 29,045 $520 137 - - - - $1,770
29,045
kWh
$520
137
kW-months/year
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,910
Cost:
-
$1,670 27,400 $240 65 - - - - $1,670
27,400
kWh
$240
65
kW-months/year
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,600
Cost:
$150
$1,350 22,100 $250 66 - - - - $1,350
22,100
kWh
$250
66
kW-months/year
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,500
Cost:
-
$1,500 24,800 - - - - - - $1,500
24,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$930
Cost:
$460
$190 3,115 $15 4 - - $725 - $190
3,115
kWh
$15
4
kW-months/year
-
-
$
$725
-
$
11: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$206
Cost:
-
- - - - - - $206 - -
-
kWh
-
-
kW-months/year
-
-
$
$206
-
$
TOTAL RECOMMENDED Savings:
$40,971
Cost:
$42,899
$20,395 371,860 $2,745 728 $12,700 - $5,131 - $20,395
371,860
kWh
$2,745
728
kW-months/year
$12,700
-
$
$5,131
-
$
TOTAL IMPLEMENTED Savings:
$28,805
Cost:
$27,886
$13,625 260,460 $1,755 464 $12,700 - $725 - $13,625
260,460
kWh
$1,755
464
kW-months/year
$12,700
-
$
$725
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes