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IAC Assessment: AM0490
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IAC Assessment: AM0490
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Plastic waterslides
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 300,000
Annual Production 65,000 Pounds
Production Hrs. Annual 1,990
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,180 1,496,160 kWh $0.05
Electricity Demand $29,232 5,304 kW-months/year $5.51
TOTAL ENERGY COSTS $110,412
RECOMMENDED SAVINGS* $34,008 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,533
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$26,530
Cost:
-
$26,530 541,440 - - - - - - - - $26,530
541,440
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,248
Cost:
$1,124
- - - - - - $2,248 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,248
-
$
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$1,430
Cost:
$220
$1,430 29,140 - - - - - - - - $1,430
29,140
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$890
Cost:
$20
$530 10,880 $360 65 - - - - - - $530
10,880
kWh
$360
65
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$890
Cost:
$710
$530 10,770 $360 65 - - - - - - $530
10,770
kWh
$360
65
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$930
Cost:
$475
$145 2,940 $20 4 $765 - - - - - $145
2,940
kWh
$20
4
kW-months/year
$765
-
$
-
-
$
-
-
$
07: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$315
Cost:
-
- - - - - - - - $315 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$315
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$270
Cost:
$200
$160 3,280 $110 20 - - - - - - $160
3,280
kWh
$110
20
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$270
Cost:
$90
$190 3,900 $80 14 - - - - - - $190
3,900
kWh
$80
14
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$235
Cost:
$100
$175 3,600 $60 11 - - - - - - $175
3,600
kWh
$60
11
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,008
Cost:
$2,939
$29,690 605,950 $990 179 $765 - $2,248 - $315 - $29,690
605,950
kWh
$990
179
kW-months/year
$765
-
$
$2,248
-
$
$315
-
$
TOTAL IMPLEMENTED Savings:
$32,533
Cost:
$2,139
$28,970 591,280 $550 100 $765 - $2,248 - - - $28,970
591,280
kWh
$550
100
kW-months/year
$765
-
$
$2,248
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost