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IAC Assessment: AM0499
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IAC Assessment: AM0499
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Aluminum beverage cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 241,200
Annual Production 2,000,000,000 Pieces
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,682,447 33,350,000 kWh $0.05
Electricity Demand $403,384 51,986 kW-months/year $7.76
Natural Gas $707,600 113,920 MMBtu $6.21
TOTAL ENERGY COSTS $2,793,431
RECOMMENDED SAVINGS* $62,380 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,955
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,800
Cost:
$27,700
$10,520 191,200 $2,280 264 - - - - $10,520
191,200
kWh
$2,280
264
kW-months/year
-
-
MMBtu
-
-
$
02: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$12,000
Cost:
-
- - - - - - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,000
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$11,335
Cost:
-
$9,315 169,375 $2,020 234 - - - - $9,315
169,375
kWh
$2,020
234
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,110
Cost:
$2,800
$9,130 166,100 $1,980 229 - - - - $9,130
166,100
kWh
$1,980
229
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,975
Cost:
-
$7,375 134,100 $1,600 185 - - - - $7,375
134,100
kWh
$1,600
185
kW-months/year
-
-
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,270
Cost:
$5,600
- - $2,270 263 - - - - -
-
kWh
$2,270
263
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,380
Cost:
$1,080
$380 6,900 $80 9 - - $1,920 - $380
6,900
kWh
$80
9
kW-months/year
-
-
MMBtu
$1,920
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$735
Cost:
-
$575 10,450 $160 19 - - - - $575
10,450
kWh
$160
19
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$505
Cost:
$35
- - - - $505 80 - - -
-
kWh
-
-
kW-months/year
$505
80
MMBtu
-
-
$
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$270
Cost:
$40
- - - - $270 40 - - -
-
kWh
-
-
kW-months/year
$270
40
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$62,380
Cost:
$37,255
$37,295 678,125 $10,390 1,203 $775 120 $13,920 - $37,295
678,125
kWh
$10,390
1,203
kW-months/year
$775
120
MMBtu
$13,920
-
$
TOTAL IMPLEMENTED Savings:
$56,955
Cost:
$30,500
$36,915 671,225 $8,040 931 - - $12,000 - $36,915
671,225
kWh
$8,040
931
kW-months/year
-
-
MMBtu
$12,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost