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IAC Assessment: AM0512
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IAC Assessment: AM0512
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Horizontal, vertical, submersible pumps
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 140,000
Annual Production 1,300 Pieces
Production Hrs. Annual 3,540
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $238,436 3,458,310 kWh $0.07
Electricity Demand $120,120 22,902 kW-months/year $5.24
Electricity Fees $9,693 - $ -
TOTAL ENERGY COSTS $368,249
RECOMMENDED SAVINGS* $73,675 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,625
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$48,200
Cost:
-
- - - - $48,200 - - - - - -
-
kWh
-
-
kW-months/year
$48,200
-
$
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,440
Cost:
-
- - $6,440 895 - - - - - - -
-
kWh
$6,440
895
kW-months/year
-
-
$
-
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$6,200
Cost:
$9,135
- - - - - - - - $6,200 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$6,200
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,820
Cost:
-
- - $4,820 670 - - - - - - -
-
kWh
$4,820
670
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,965
Cost:
$860
$3,210 30,900 $755 105 - - - - - - $3,210
30,900
kWh
$755
105
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,020
Cost:
-
$750 7,200 $270 40 - - - - - - $750
7,200
kWh
$270
40
kW-months/year
-
-
$
-
-
$
-
-
$
07: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$1,300
Cost:
-
- - - - - - $1,300 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,300
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$800
Cost:
-
$800 7,600 - - - - - - - - $800
7,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$700
Cost:
-
$700 6,615 - - - - - - - - $700
6,615
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$230
Cost:
-
$210 200 $20 3 - - - - - - $210
200
kWh
$20
3
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$73,675
Cost:
$9,995
$5,670 52,515 $12,305 1,713 $48,200 - $1,300 - $6,200 - $5,670
52,515
kWh
$12,305
1,713
kW-months/year
$48,200
-
$
$1,300
-
$
$6,200
-
$
TOTAL IMPLEMENTED Savings:
$59,625
Cost:
$860
$3,960 38,100 $7,465 1,040 $48,200 - - - - - $3,960
38,100
kWh
$7,465
1,040
kW-months/year
$48,200
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production