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IAC logo
IAC Assessment: AM0517
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: AM0517
IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Vinyl composition floor tiles
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3996 - Hard Surface Floor Coverings, Nec
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 432,000
Annual Production 234,000,000 Pieces
Production Hrs. Annual 7,250
Location (State) TX
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,795,900 36,020,375 kWh $0.08
Electricity Demand $521,497 78,840 kW-months/year $6.61
Natural Gas $1,443,660 156,888 MMBtu $9.20
TOTAL ENERGY COSTS $4,761,057
RECOMMENDED SAVINGS* $246,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $246,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$113,000
Cost:
$1,300
- - - - $113,000 12,100 - - - - -
-
kWh
-
-
kW-months/year
$113,000
12,100
MMBtu
-
-
Tgal
-
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$25,400
Cost:
$600
- - - - $25,400 2,720 - - - - -
-
kWh
-
-
kW-months/year
$25,400
2,720
MMBtu
-
-
Tgal
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$21,460
Cost:
$60,000
- - - - $21,460 2,298 - - - - -
-
kWh
-
-
kW-months/year
$21,460
2,298
MMBtu
-
-
Tgal
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$21,100
Cost:
$1,235
- - - - $21,100 2,260 - - - - -
-
kWh
-
-
kW-months/year
$21,100
2,260
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,630
Cost:
-
$11,500 135,800 $1,320 250 - - - - $3,810 - $11,500
135,800
kWh
$1,320
250
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,810
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,470
Cost:
$390
$12,150 143,000 $1,320 250 - - - - - - $12,150
143,000
kWh
$1,320
250
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$10,440
Cost:
$85
- - - - - - $10,440 1,740,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,440
1,740,000
Tgal
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$8,900
Cost:
-
$8,900 104,700 - - - - - - - - $8,900
104,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$8,100
Cost:
$500
- - - - $8,100 860 - - - - -
-
kWh
-
-
kW-months/year
$8,100
860
MMBtu
-
-
Tgal
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$7,800
Cost:
-
$7,800 91,600 - - - - - - - - $7,800
91,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$246,300
Cost:
$64,110
$40,350 475,100 $2,640 500 $189,060 20,238 $10,440 1,740,000 $3,810 - $40,350
475,100
kWh
$2,640
500
kW-months/year
$189,060
20,238
MMBtu
$10,440
1,740,000
Tgal
$3,810
-
$
TOTAL IMPLEMENTED Savings:
$246,300
Cost:
$64,110
$40,350 475,100 $2,640 500 $189,060 20,238 $10,440 1,740,000 $3,810 - $40,350
475,100
kWh
$2,640
500
kW-months/year
$189,060
20,238
MMBtu
$10,440
1,740,000
Tgal
$3,810
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost