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IAC Assessment: AM0521
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IAC Assessment: AM0521
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Organic detergents and lubricants
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 26
Plant Area (Sq.Ft.) 30,000
Annual Production 54,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $186,356 2,384,832 kWh $0.08
Electricity Demand $32,827 5,173 kW-months/year $6.35
Electricity Fees $25,060 - $ -
Natural Gas $786,612 85,722 MMBtu $9.18
TOTAL ENERGY COSTS $1,030,855
RECOMMENDED SAVINGS* $272,266 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $198,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$183,000
Cost:
$1,635
- - - - - - $183,000 19,746 - - -
-
kWh
-
-
kW-months/year
-
-
$
$183,000
19,746
MMBtu
-
-
$
02: 2.1224 REPLACE BOILER Savings:
$65,200
Cost:
$150,000
- - - - - - $65,200 7,030 - - -
-
kWh
-
-
kW-months/year
-
-
$
$65,200
7,030
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,670
Cost:
$20,000
- - - - - - $11,670 1,200 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,670
1,200
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,340
Cost:
$8,050
$1,260 12,600 $80 17 - - - - - - $1,260
12,600
kWh
$80
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$580
Cost:
-
$540 5,400 $40 9 - - - - - - $540
5,400
kWh
$40
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$3,130
Cost:
$2,000
- - - - - - - - $3,130 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,130
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$3,000
Cost:
$3,320
$3,000 18,860 - - - - - - - - $3,000
18,860
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,066
Cost:
-
- - - - $2,066 - - - - - -
-
kWh
-
-
kW-months/year
$2,066
-
$
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,200
Cost:
$45
- - - - - - $1,200 153 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,200
153
MMBtu
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$900
Cost:
$1,620
- - $900 192 - - - - - - -
-
kWh
$900
192
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$180
Cost:
$150
- - - - - - $180 19 - - -
-
kWh
-
-
kW-months/year
-
-
$
$180
19
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$272,266
Cost:
$186,820
$4,800 36,860 $1,020 218 $2,066 - $261,250 28,148 $3,130 - $4,800
36,860
kWh
$1,020
218
kW-months/year
$2,066
-
$
$261,250
28,148
MMBtu
$3,130
-
$
TOTAL IMPLEMENTED Savings:
$198,076
Cost:
$29,685
$1,260 12,600 $80 17 $2,066 - $194,670 20,946 - - $1,260
12,600
kWh
$80
17
kW-months/year
$2,066
-
$
$194,670
20,946
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost