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IAC Assessment: AM0525
Sponsored by:
DOE MESC
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IAC Assessment: AM0525
IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Footcare and home healthcare products
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3842 - Surgical Appliances And Supplies
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 169,400
Annual Production 200,000 Pieces
Production Hrs. Annual 2,082
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,000 2,371,596 kWh $0.09
Electricity Demand $42,982 7,224 kW-months/year $5.95
Natural Gas $11,792 1,318 MMBtu $8.95
TOTAL ENERGY COSTS $256,774
RECOMMENDED SAVINGS* $40,745 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,745
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$29,000
Cost:
$6,930
$29,000 341,000 - - - - - - $29,000
341,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,170
Cost:
-
$4,170 49,100 - - - - - - $4,170
49,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,020
Cost:
-
$2,470 29,100 $550 92 - - - - $2,470
29,100
kWh
$550
92
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,200
Cost:
$1,420
$1,030 12,140 $100 17 $455 - $615 - $1,030
12,140
kWh
$100
17
kW-months/year
$455
-
$
$615
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,095
Cost:
-
$765 9,000 $330 55 - - - - $765
9,000
kWh
$330
55
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$830
Cost:
$375
$610 7,200 $220 37 - - - - $610
7,200
kWh
$220
37
kW-months/year
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$260
Cost:
$70
$180 2,120 $80 13 - - - - $180
2,120
kWh
$80
13
kW-months/year
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$170
Cost:
$200
$120 1,420 $50 8 - - - - $120
1,420
kWh
$50
8
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,745
Cost:
$8,995
$38,345 451,080 $1,330 222 $455 - $615 - $38,345
451,080
kWh
$1,330
222
kW-months/year
$455
-
$
$615
-
$
TOTAL IMPLEMENTED Savings:
$40,745
Cost:
$8,995
$38,345 451,080 $1,330 222 $455 - $615 - $38,345
451,080
kWh
$1,330
222
kW-months/year
$455
-
$
$615
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost