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IAC Assessment: AM0526
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IAC Assessment: AM0526
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Foam glass insulation
NAICS 327999 - All Other Miscellaneous Nonmetallic Mineral Product Manufacturing
SIC 3299 - Nonmetallic Mineral Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 103
Plant Area (Sq.Ft.) 60,000
Annual Production 20,000 Thousand Feet
Production Hrs. Annual 8,736
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,053,048 16,839,880 kWh $0.06
Electricity Demand $56,505 32,566 kW-months/year $1.74
Electricity Fees $3,646 - $ -
TOTAL ENERGY COSTS $1,113,199
RECOMMENDED SAVINGS* $103,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$29,900
Cost:
$18,130
$27,500 295,650 $2,400 406 - - - - - - $27,500
295,650
kWh
$2,400
406
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,310
Cost:
$65,120
- - $15,310 2,573 - - - - - - -
-
kWh
$15,310
2,573
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$14,200
Cost:
$16,400
- - - - $14,200 1,656 - - - - -
-
kWh
-
-
kW-months/year
$14,200
1,656
MMBtu
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,660
Cost:
$500
$9,650 103,700 $1,010 170 - - - - - - $9,650
103,700
kWh
$1,010
170
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$10,500
Cost:
-
- - - - - - $10,500 1,200,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,500
1,200,000
lb
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$8,650
Cost:
$8,650
$8,650 93,000 - - - - - - - - $8,650
93,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,550
Cost:
-
$5,550 59,700 - - - - - - - - $5,550
59,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,545
Cost:
$2,300
$2,150 23,000 $225 38 - - - - $1,170 - $2,150
23,000
kWh
$225
38
kW-months/year
-
-
MMBtu
-
-
lb
$1,170
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,080
Cost:
$2,850
$2,780 29,900 $300 50 - - - - - - $2,780
29,900
kWh
$300
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,915
Cost:
-
$1,700 18,300 $215 36 - - - - - - $1,700
18,300
kWh
$215
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$103,310
Cost:
$113,950
$57,980 623,250 $19,460 3,273 $14,200 1,656 $10,500 1,200,000 $1,170 - $57,980
623,250
kWh
$19,460
3,273
kW-months/year
$14,200
1,656
MMBtu
$10,500
1,200,000
lb
$1,170
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes