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IAC Assessment: AM0551
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IAC Assessment: AM0551
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product buns and muffins
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 111
Plant Area (Sq.Ft.) 60,000
Annual Production 10,555,320 Pieces
Production Hrs. Annual 8,012
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $410,161 8,730,720 kWh $0.05
Electricity Demand $164,773 14,083 kW-months/year $11.70
Natural Gas $447,470 62,160 MMBtu $7.20
TOTAL ENERGY COSTS $1,022,404
RECOMMENDED SAVINGS* $93,540 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,760
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$42,500
Cost:
$1,550
$32,500 570,000 $10,000 853 - - - - - - - - $32,500
570,000
kWh
$10,000
853
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,950
Cost:
$32,300
$14,500 254,400 $4,450 380 - - - - - - - - $14,500
254,400
kWh
$4,450
380
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,330
Cost:
$12,480
$9,830 172,500 $3,500 166 - - - - - - - - $9,830
172,500
kWh
$3,500
166
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$6,600
Cost:
$5,000
- - - - - - - - - - $6,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$6,600
-
Tgal
05: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$5,090
Cost:
$110
- - - - - - $5,090 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,090
-
$
-
-
$
-
-
Tgal
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,800
Cost:
$1,000
$2,940 51,530 $860 74 - - - - - - - - $2,940
51,530
kWh
$860
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,200
Cost:
-
$1,670 29,300 $530 45 - - - - - - - - $1,670
29,300
kWh
$530
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$580
Cost:
$90
- - - - $580 48 - - - - - - -
-
kWh
-
-
kW-months/year
$580
48
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$490
Cost:
$380
$85 1,470 $20 2 - - - - $385 - - - $85
1,470
kWh
$20
2
kW-months/year
-
-
MMBtu
-
-
$
$385
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$93,540
Cost:
$52,910
$61,525 1,079,200 $19,360 1,520 $580 48 $5,090 - $385 - $6,600 - $61,525
1,079,200
kWh
$19,360
1,520
kW-months/year
$580
48
MMBtu
$5,090
-
$
$385
-
$
$6,600
-
Tgal
TOTAL IMPLEMENTED Savings:
$90,760
Cost:
$52,820
$59,855 1,049,900 $18,830 1,475 - - $5,090 - $385 - $6,600 - $59,855
1,049,900
kWh
$18,830
1,475
kW-months/year
-
-
MMBtu
$5,090
-
$
$385
-
$
$6,600
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption