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IAC Assessment: AM0558
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IAC Assessment: AM0558
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IAC Center Texas A&M, College Station
Assessment Year 2009
Principal Product metal and fiber drums
NAICS 332439 - Other Metal Container Manufacturing
SIC 3412 - Metal Barrels, Drums, And Pails
Sales $10,000,000-$50,000,000
# of Employees 112
Plant Area (Sq.Ft.) 180,000
Annual Production 2,064,000 Pieces
Production Hrs. Annual 4,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $455,969 5,705,697 kWh $0.08
Electricity Demand $117,825 17,037 kW-months/year $6.92
TOTAL ENERGY COSTS $573,794
RECOMMENDED SAVINGS* $83,274 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,174
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$59,900
Cost:
$3,000
$48,000 565,000 $11,900 1,700 - - - - - - $48,000
565,000
kWh
$11,900
1,700
kW-months/year
-
-
$
-
-
Tgal
-
-
$
02: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$6,000
Cost:
$37,000
- - - - - - $6,000 56,700 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,000
56,700
Tgal
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,055
Cost:
-
$365 4,300 - - - - - - $4,690 - $365
4,300
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$4,690
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,585
Cost:
-
$2,615 30,500 $970 140 - - - - - - $2,615
30,500
kWh
$970
140
kW-months/year
-
-
$
-
-
Tgal
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,100
Cost:
-
- - - - - - $2,100 9,300 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,100
9,300
Tgal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,565
Cost:
-
$1,180 13,900 $385 55 - - - - - - $1,180
13,900
kWh
$385
55
kW-months/year
-
-
$
-
-
Tgal
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$930
Cost:
$280
$730 8,600 $200 29 - - - - - - $730
8,600
kWh
$200
29
kW-months/year
-
-
$
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$740
Cost:
$360
$170 1,960 $20 3 - - - - $550 - $170
1,960
kWh
$20
3
kW-months/year
-
-
$
-
-
Tgal
$550
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$865
Cost:
$500
$715 8,415 $150 21 - - - - - - $715
8,415
kWh
$150
21
kW-months/year
-
-
$
-
-
Tgal
-
-
$
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,534
Cost:
-
- - - - $2,534 - - - - - -
-
kWh
-
-
kW-months/year
$2,534
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$83,274
Cost:
$41,140
$53,775 632,675 $13,625 1,948 $2,534 - $8,100 66,000 $5,240 - $53,775
632,675
kWh
$13,625
1,948
kW-months/year
$2,534
-
$
$8,100
66,000
Tgal
$5,240
-
$
TOTAL IMPLEMENTED Savings:
$75,174
Cost:
$4,140
$53,775 632,675 $13,625 1,948 $2,534 - - - $5,240 - $53,775
632,675
kWh
$13,625
1,948
kW-months/year
$2,534
-
$
-
-
Tgal
$5,240
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes