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IAC Assessment: AM0559
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IAC Assessment: AM0559
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IAC Center Texas A&M, College Station
Assessment Year 2009
Principal Product Engine controllers
NAICS 334418 - Printed Circuit Assembly (Electronic Assembly) Manufacturing
SIC 3679 - Electronic Components, Nec
Sales >$500,000,000
# of Employees 900
Plant Area (Sq.Ft.) 320,000
Annual Production 1,100,000,000 Pieces
Production Hrs. Annual 7,776
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,957,312 34,254,454 kWh $0.06
Electricity Demand $348,809 54,303 kW-months/year $6.42
Electricity Fees $64,568 - $ -
Natural Gas $8,160 744 MMBtu $10.97
TOTAL ENERGY COSTS $2,378,849
RECOMMENDED SAVINGS* $130,155 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,655
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$79,100
Cost:
$225,000
$67,400 1,183,000 $11,700 1,825 $67,400
1,183,000
kWh
$11,700
1,825
kW-months/year
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$24,500
Cost:
-
$24,500 430,000 - - $24,500
430,000
kWh
-
-
kW-months/year
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,800
Cost:
$15
$9,200 161,000 $1,600 249 $9,200
161,000
kWh
$1,600
249
kW-months/year
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,700
Cost:
-
$7,700 135,200 - - $7,700
135,200
kWh
-
-
kW-months/year
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,810
Cost:
$500
$1,510 26,500 $300 47 $1,510
26,500
kWh
$300
47
kW-months/year
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,245
Cost:
$500
$5,320 93,400 $925 144 $5,320
93,400
kWh
$925
144
kW-months/year
TOTAL RECOMMENDED Savings:
$130,155
Cost:
$226,015
$115,630 2,029,100 $14,525 2,265 $115,630
2,029,100
kWh
$14,525
2,265
kW-months/year
TOTAL IMPLEMENTED Savings:
$105,655
Cost:
$226,015
$91,130 1,599,100 $14,525 2,265 $91,130
1,599,100
kWh
$14,525
2,265
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand