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IAC Assessment: AM0565
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IAC Assessment: AM0565
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IAC Center Texas A&M, College Station
Assessment Year 2009
Principal Product Pork rinds and wheat based snack products
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 50,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 3,312
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,977 1,140,660 kWh $0.07
Electricity Demand $14,067 2,495 kW-months/year $5.64
Electricity Fees $7,755 - $ -
Natural Gas $104,325 10,678 MMBtu $9.77
TOTAL ENERGY COSTS $203,124
RECOMMENDED SAVINGS* $10,044 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,934
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,800
Cost:
$14,966
$4,180 61,900 $1,240 227 - - $380 - $4,180
61,900
kWh
$1,240
227
kW-months/year
-
-
$
$380
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,160
Cost:
$18
$1,700 25,110 $460 85 - - - - $1,700
25,110
kWh
$460
85
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,070
Cost:
$350
$810 12,000 $260 48 - - - - $810
12,000
kWh
$260
48
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$766
Cost:
$381
$160 2,400 $16 3 $590 - - - $160
2,400
kWh
$16
3
kW-months/year
$590
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$138
Cost:
$100
$105 1,570 $33 6 - - - - $105
1,570
kWh
$33
6
kW-months/year
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$110
Cost:
$488
$85 1,242 $25 4 - - - - $85
1,242
kWh
$25
4
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$10,044
Cost:
$16,303
$7,040 104,222 $2,034 373 $590 - $380 - $7,040
104,222
kWh
$2,034
373
kW-months/year
$590
-
$
$380
-
$
TOTAL IMPLEMENTED Savings:
$9,934
Cost:
$15,815
$6,955 102,980 $2,009 369 $590 - $380 - $6,955
102,980
kWh
$2,009
369
kW-months/year
$590
-
$
$380
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost