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IAC Assessment: AM0566
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IAC Assessment: AM0566
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IAC Center Texas A&M, College Station
Assessment Year 2009
Principal Product Plug, butterfly, and ball valves, connectors, pumps
NAICS 332911 - Industrial Valve Manufacturing
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 3,860
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,755,080 18,986,766 kWh $0.09
Electricity Demand $328,183 65,052 kW-months/year $5.04
Electricity Fees $45,584 - $ -
TOTAL ENERGY COSTS $2,128,847
RECOMMENDED SAVINGS* $192,805 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $127,505
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$59,200
Cost:
-
- - $93,800 18,000 $(-34,600) - - - -
-
kWh
$93,800
18,000
kW-months/year
$(-34,600)
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$48,230
Cost:
$111,190
$38,530 417,000 $6,750 1,296 - - $2,950 - $38,530
417,000
kWh
$6,750
1,296
kW-months/year
-
-
$
$2,950
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$35,170
Cost:
$1,300
$30,500 330,000 $4,670 895 - - - - $30,500
330,000
kWh
$4,670
895
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,100
Cost:
$3,000
$27,300 295,800 $4,800 920 - - - - $27,300
295,800
kWh
$4,800
920
kW-months/year
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$6,890
Cost:
-
$5,860 63,380 $1,030 197 - - - - $5,860
63,380
kWh
$1,030
197
kW-months/year
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,000
Cost:
-
$4,000 43,400 - - - - - - $4,000
43,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$2,100
Cost:
$2,730
$2,100 22,800 - - - - - - $2,100
22,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,950
Cost:
-
$1,950 21,100 - - - - - - $1,950
21,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,780
Cost:
-
$1,780 19,300 - - - - - - $1,780
19,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,385
Cost:
$380
$260 2,860 $20 4 - - $1,105 - $260
2,860
kWh
$20
4
kW-months/year
-
-
$
$1,105
-
$
TOTAL RECOMMENDED Savings:
$192,805
Cost:
$118,600
$112,280 1,215,640 $111,070 21,312 $(-34,600) - $4,055 - $112,280
1,215,640
kWh
$111,070
21,312
kW-months/year
$(-34,600)
-
$
$4,055
-
$
TOTAL IMPLEMENTED Savings:
$127,505
Cost:
$115,870
$106,180 1,149,440 $17,270 3,312 - - $4,055 - $106,180
1,149,440
kWh
$17,270
3,312
kW-months/year
-
-
$
$4,055
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost