IAC logo
IAC Assessment: AM0568
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0568
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Cardboard boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 285,000
Annual Production 240,000 Thousand Feet
Production Hrs. Annual 2,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $339,777 3,649,389 kWh $0.09
Electricity Demand $77,301 15,276 kW-months/year $5.06
Electricity Fees $1,710 - $ -
Natural Gas $80,418 20,163 MMBtu $3.99
TOTAL ENERGY COSTS $499,206
RECOMMENDED SAVINGS* $150,437 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$55,000
Cost:
$46,000
- - - - $55,000 13,820 - - - - - - -
-
kWh
-
-
kW-months/year
$55,000
13,820
MMBtu
-
-
$
-
-
$
-
-
$
02: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$43,900
Cost:
-
- - - - - - - - - - $43,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$43,900
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$22,400
Cost:
$54,380
- - $22,400 4,162 - - - - - - - - -
-
kWh
$22,400
4,162
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,780
Cost:
$500
- - - - $6,780 1,704 - - - - - - -
-
kWh
-
-
kW-months/year
$6,780
1,704
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,655
Cost:
$2,000
$5,175 57,900 $1,480 275 - - - - - - - - $5,175
57,900
kWh
$1,480
275
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$4,820
Cost:
$13,100
$5,270 59,000 - - - - $(-450) - - - - - $5,270
59,000
kWh
-
-
kW-months/year
-
-
MMBtu
$(-450)
-
$
-
-
$
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,920
Cost:
$1,845
- - - - $2,920 725 - - - - - - -
-
kWh
-
-
kW-months/year
$2,920
725
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,340
Cost:
$9,176
$1,750 19,500 $590 109 - - - - - - - - $1,750
19,500
kWh
$590
109
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,330
Cost:
-
$2,330 26,100 - - - - - - - - - - $2,330
26,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,282
Cost:
-
- - - - - - - - $2,282 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,282
-
$
-
-
$
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,010
Cost:
-
$1,010 11,300 - - - - - - - - - - $1,010
11,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$150,437
Cost:
$127,001
$15,535 173,800 $24,470 4,546 $64,700 16,249 $(-450) - $2,282 - $43,900 - $15,535
173,800
kWh
$24,470
4,546
kW-months/year
$64,700
16,249
MMBtu
$(-450)
-
$
$2,282
-
$
$43,900
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost