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IAC Assessment: AM0571
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IAC Assessment: AM0571
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Rotors for turbines and centrifugal compressors
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 300,000
Annual Production 700 Pieces
Production Hrs. Annual 5,680
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,453,570 17,130,866 kWh $0.08
Electricity Demand $266,048 41,316 kW-months/year $6.44
Electricity Fees $212,186 - $ -
Natural Gas $52,549 4,141 MMBtu $12.69
TOTAL ENERGY COSTS $1,984,353
RECOMMENDED SAVINGS* $125,285 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$34,630
Cost:
$98,400
- - $34,630 4,550 - - -
-
kWh
$34,630
4,550
kW-months/year
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$33,740
Cost:
$2,160
$33,740 362,750 - - - - $33,740
362,750
kWh
-
-
kW-months/year
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$24,200
Cost:
$300
$20,300 218,000 $3,900 517 - - $20,300
218,000
kWh
$3,900
517
kW-months/year
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,010
Cost:
$31,300
$8,380 90,120 $1,630 214 - - $8,380
90,120
kWh
$1,630
214
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,400
Cost:
$1,500
$7,870 84,700 $1,530 201 - - $7,870
84,700
kWh
$1,530
201
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,700
Cost:
$1,900
$1,140 12,300 $140 19 $4,420 - $1,140
12,300
kWh
$140
19
kW-months/year
$4,420
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,605
Cost:
-
$4,060 43,690 $1,545 203 - - $4,060
43,690
kWh
$1,545
203
kW-months/year
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,000
Cost:
$1,500
$1,670 17,960 $330 43 - - $1,670
17,960
kWh
$330
43
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$125,285
Cost:
$137,060
$77,160 829,520 $43,705 5,747 $4,420 - $77,160
829,520
kWh
$43,705
5,747
kW-months/year
$4,420
-
$
TOTAL IMPLEMENTED Savings:
$56,915
Cost:
$36,500
$43,420 466,770 $9,075 1,197 $4,420 - $43,420
466,770
kWh
$9,075
1,197
kW-months/year
$4,420
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes