Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2010 |
| Principal Product | Plate glass |
| NAICS | 327211 - Flat Glass Manufacturing |
| SIC | 3231 - Products Of Purchased Glass |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 750,000 |
| Annual Production | 213,525 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,417,844 | 58,936,317 | kWh | $0.04 |
| Electricity Demand | $479,622 | 108,666 | kW-months/year | $4.41 |
| Electricity Fees | $740,029 | - | $ | - |
| Natural Gas | $4,539,982 | 1,202,318 | MMBtu | $3.78 |
| TOTAL ENERGY COSTS | $8,458,021 | |||
| RECOMMENDED SAVINGS* | $1,570,418 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $141,400 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT |
Savings: $696,440 Cost: $2,700,000 |
$528,000 | 12,870,000 | $63,000 | 18,000 | $(-656,000) | (-173,400) | - | - | - | - | - | - | $761,440 | - |
$528,000 12,870,000 kWh |
$63,000 18,000 kW-months/year |
$(-656,000) (-173,400) MMBtu |
- - Tgal |
- - $ |
- - $ |
$761,440 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS |
Savings: $627,000 Cost: - |
- | - | - | - | - | - | - | - | - | - | $112,000 | - | $515,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$112,000 - $ |
$515,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $100,670 Cost: - |
- | - | - | - | - | - | - | - | $1,670 | - | $99,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$1,670 - $ |
$99,000 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $83,545 Cost: $208,000 |
$74,720 | 1,822,530 | $8,825 | 2,500 | - | - | - | - | - | - | - | - | - | - |
$74,720 1,822,530 kWh |
$8,825 2,500 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $21,000 Cost: $1,000 |
$18,800 | 459,000 | $2,200 | 628 | - | - | - | - | - | - | - | - | - | - |
$18,800 459,000 kWh |
$2,200 628 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $13,930 Cost: $150 |
$12,460 | 304,000 | $1,470 | 417 | - | - | - | - | - | - | - | - | - | - |
$12,460 304,000 kWh |
$1,470 417 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $10,780 Cost: $1,520 |
$(-120) | (-2,800) | - | - | - | - | $10,900 | 3,680,000 | - | - | - | - | - | - |
$(-120) (-2,800) kWh |
- - kW-months/year |
- - MMBtu |
$10,900 3,680,000 Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $8,950 Cost: $34,200 |
$8,000 | 195,000 | $950 | 268 | - | - | - | - | - | - | - | - | - | - |
$8,000 195,000 kWh |
$950 268 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,143 Cost: $1,880 |
$460 | 11,360 | $53 | 15 | - | - | - | - | - | - | - | - | $3,630 | - |
$460 11,360 kWh |
$53 15 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
$3,630 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $3,270 Cost: $12,630 |
$2,600 | 63,500 | $670 | 190 | - | - | - | - | - | - | - | - | - | - |
$2,600 63,500 kWh |
$670 190 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $470 Cost: $120 |
$420 | 10,300 | $50 | 14 | - | - | - | - | - | - | - | - | - | - |
$420 10,300 kWh |
$50 14 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7145 INSTALL SKYLIGHTS |
Savings: $220 Cost: $530 |
$220 | 5,410 | - | - | - | - | - | - | - | - | - | - | - | - |
$220 5,410 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,570,418 Cost: $2,960,030 |
$645,560 | 15,738,300 | $77,218 | 22,032 | $(-656,000) | (-173,400) | $10,900 | 3,680,000 | $1,670 | - | $211,000 | - | $1,280,070 | - | $645,560 15,738,300 kWh |
$77,218 22,032 kW-months/year |
$(-656,000) (-173,400) MMBtu |
$10,900 3,680,000 Tgal |
$1,670 - $ |
$211,000 - $ |
$1,280,070 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $141,400 Cost: $36,720 |
$26,680 | 651,200 | $3,150 | 896 | - | - | $10,900 | 3,680,000 | $1,670 | - | $99,000 | - | - | - | $26,680 651,200 kWh |
$3,150 896 kW-months/year |
- - MMBtu |
$10,900 3,680,000 Tgal |
$1,670 - $ |
$99,000 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||