Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2010 |
| Principal Product | Steel castings |
| NAICS | 331513 - Steel Foundries (except Investment) |
| SIC | 3325 - Steel Foundries, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 392 |
| Plant Area (Sq.Ft.) | 327,000 |
| Annual Production | 11,013 Units |
| Production Hrs. Annual | 8,496 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,471,257 | 29,916,752 | kWh | $0.08 |
| Electricity Demand | $585,186 | 133,370 | kW-months/year | $4.39 |
| Electricity Fees | $3,158 | - | $ | - |
| Natural Gas | $1,279,670 | 91,937 | MMBtu | $13.92 |
| TOTAL ENERGY COSTS | $4,393,841 | |||
| RECOMMENDED SAVINGS* | $977,080 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $733,540 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Solid Waste (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $404,300 Cost: $3,000 |
- | - | - | - | $404,300 | 28,980 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$404,300 28,980 MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $147,000 Cost: $5,600 |
- | - | - | - | $147,000 | 10,550 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$147,000 10,550 MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $116,300 Cost: $220,000 |
$105,200 | 1,384,000 | $11,100 | 1,895 | - | - | - | - | - | - | - | - |
$105,200 1,384,000 kWh |
$11,100 1,895 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.8124 Hire Energy Manager |
Savings: $97,900 Cost: - |
$113,700 | 1,496,000 | - | - | $64,200 | 4,600 | - | - | - | - | $(-80,000) | - |
$113,700 1,496,000 kWh |
- - kW-months/year |
$64,200 4,600 MMBtu |
- - gal |
- - lb |
$(-80,000) - $ |
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| 05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $64,500 Cost: $50,000 |
- | - | - | - | - | - | - | - | - | - | $64,500 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
$64,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.8117 INSTALL SUB-METERING EQUIPMENT |
Savings: $48,000 Cost: $5,000 |
$48,000 | 632,000 | - | - | - | - | - | - | - | - | - | - |
$48,000 632,000 kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $33,670 Cost: $2,400 |
- | - | - | - | - | - | $20,900 | 2,240 | $12,770 | 15,680 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$20,900 2,240 gal |
$12,770 15,680 lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $27,950 Cost: - |
- | - | $27,950 | 7,220 | - | - | - | - | - | - | - | - |
- - kWh |
$27,950 7,220 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7145 INSTALL SKYLIGHTS |
Savings: $15,400 Cost: $14,200 |
$15,400 | 202,000 | - | - | - | - | - | - | - | - | - | - |
$15,400 202,000 kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $14,400 Cost: $2,000 |
$11,740 | 154,500 | $2,660 | 456 | - | - | - | - | - | - | - | - |
$11,740 154,500 kWh |
$2,660 456 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $4,120 Cost: $430 |
$3,440 | 45,300 | $680 | 113 | - | - | - | - | - | - | - | - |
$3,440 45,300 kWh |
$680 113 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $3,540 Cost: $130 |
$3,080 | 40,530 | $460 | 79 | - | - | - | - | - | - | - | - |
$3,080 40,530 kWh |
$460 79 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $977,080 Cost: $302,760 |
$300,560 | 3,954,330 | $42,850 | 9,763 | $615,500 | 44,130 | $20,900 | 2,240 | $12,770 | 15,680 | $(-15,500) | - | $300,560 3,954,330 kWh |
$42,850 9,763 kW-months/year |
$615,500 44,130 MMBtu |
$20,900 2,240 gal |
$12,770 15,680 lb |
$(-15,500) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $733,540 Cost: $235,730 |
$168,020 | 2,211,030 | $14,220 | 2,430 | $551,300 | 39,530 | - | - | - | - | - | - | $168,020 2,211,030 kWh |
$14,220 2,430 kW-months/year |
$551,300 39,530 MMBtu |
- - gal |
- - lb |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Solid Waste (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||