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IAC Assessment: AM0586
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IAC Assessment: AM0586
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Pressure vessel heads
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 192,405
Annual Production 31,200 Pieces
Production Hrs. Annual 5,816
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,976 4,165,000 kWh $0.05
Electricity Demand $54,689 14,468 kW-months/year $3.78
Electricity Fees $27,322 - $ -
Natural Gas $752,723 185,070 MMBtu $4.07
TOTAL ENERGY COSTS $1,044,710
RECOMMENDED SAVINGS* $128,735 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,515
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,330
Cost:
$42,750
$36,800 695,000 $5,530 1,433 - - - - $36,800
695,000
kWh
$5,530
1,433
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$30,790
Cost:
$3,000
$26,765 505,000 $4,025 1,043 - - - - $26,765
505,000
kWh
$4,025
1,043
kW-months/year
-
-
MMBtu
-
-
$
03: 4.426 MODIFY WORKLOAD Savings:
$19,890
Cost:
-
- - - - - - $19,890 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,890
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,800
Cost:
$53,380
- - $13,800 3,584 - - - - -
-
kWh
$13,800
3,584
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$13,725
Cost:
-
- - - - $13,725 3,035 - - -
-
kWh
-
-
kW-months/year
$13,725
3,035
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,660
Cost:
$2,040
$4,660 88,000 - - - - - - $4,660
88,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,195
Cost:
-
$1,910 36,000 $285 74 - - - - $1,910
36,000
kWh
$285
74
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,345
Cost:
$200
$1,120 21,160 $225 58 - - - - $1,120
21,160
kWh
$225
58
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$128,735
Cost:
$101,370
$71,255 1,345,160 $23,865 6,192 $13,725 3,035 $19,890 - $71,255
1,345,160
kWh
$23,865
6,192
kW-months/year
$13,725
3,035
MMBtu
$19,890
-
$
TOTAL IMPLEMENTED Savings:
$44,515
Cost:
$3,000
$26,765 505,000 $4,025 1,043 $13,725 3,035 - - $26,765
505,000
kWh
$4,025
1,043
kW-months/year
$13,725
3,035
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes