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IAC Assessment: AM0590
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IAC Assessment: AM0590
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product high density polyethylene and plastic films
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 172,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 4,776
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,199,538 18,832,300 kWh $0.06
Electricity Demand $274,411 43,704 kW-months/year $6.28
Natural Gas $22,540 1,680 MMBtu $13.42
TOTAL ENERGY COSTS $1,496,489
RECOMMENDED SAVINGS* $111,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,010
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$33,300
Cost:
$1,120
$33,300 476,000 - - $33,300
476,000
kWh
-
-
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,375
Cost:
$1,500
$25,700 367,000 $6,675 922 $25,700
367,000
kWh
$6,675
922
kW-months/year
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,000
Cost:
$56,000
$24,600 352,000 $6,400 884 $24,600
352,000
kWh
$6,400
884
kW-months/year
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$11,375
Cost:
$11,760
$9,030 129,000 $2,345 324 $9,030
129,000
kWh
$2,345
324
kW-months/year
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,270
Cost:
$350
$985 14,070 $285 39 $985
14,070
kWh
$285
39
kW-months/year
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,220
Cost:
-
- - $1,220 168 -
-
kWh
$1,220
168
kW-months/year
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$770
Cost:
-
$770 10,970 - - $770
10,970
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$111,310
Cost:
$70,730
$94,385 1,349,040 $16,925 2,337 $94,385
1,349,040
kWh
$16,925
2,337
kW-months/year
TOTAL IMPLEMENTED Savings:
$78,010
Cost:
$69,610
$61,085 873,040 $16,925 2,337 $61,085
873,040
kWh
$16,925
2,337
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand