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IAC Assessment: AM0593
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IAC Assessment: AM0593
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Cement
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales $50,000,000-$100,000,000
# of Employees 112
Plant Area (Sq.Ft.) 750,000
Annual Production 750,000 Tons
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,161,117 82,894,714 kWh $0.04
Electricity Demand $1,392,742 173,326 kW-months/year $8.04
TOTAL ENERGY COSTS $4,553,859
RECOMMENDED SAVINGS* $151,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,620
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$106,400
Cost:
-
- - $106,400 10,500 -
-
kWh
$106,400
10,500
kW-months/year
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$19,900
Cost:
$2,600
$19,900 524,000 - - $19,900
524,000
kWh
-
-
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,900
Cost:
$1,000
$8,000 211,000 $2,900 289 $8,000
211,000
kWh
$2,900
289
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,600
Cost:
$6,900
$6,300 166,000 $2,300 228 $6,300
166,000
kWh
$2,300
228
kW-months/year
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,260
Cost:
$500
$2,460 64,700 $1,800 178 $2,460
64,700
kWh
$1,800
178
kW-months/year
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,860
Cost:
$364
$1,860 49,000 - - $1,860
49,000
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$151,920
Cost:
$11,364
$38,520 1,014,700 $113,400 11,195 $38,520
1,014,700
kWh
$113,400
11,195
kW-months/year
TOTAL IMPLEMENTED Savings:
$25,620
Cost:
$8,764
$18,620 490,700 $7,000 695 $18,620
490,700
kWh
$7,000
695
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand