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IAC Assessment: AM0599
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IAC Assessment: AM0599
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Springs
NAICS 332613 - Spring Manufacturing
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 80,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 4,810
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,208 1,527,919 kWh $0.09
Electricity Demand $44,724 8,256 kW-months/year $5.42
Electricity Fees $4,593 - $ -
Natural Gas $129,436 16,743 MMBtu $7.73
TOTAL ENERGY COSTS $315,961
RECOMMENDED SAVINGS* $51,510 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,430
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,840
Cost:
$28,410
- - $17,840 2,360 - - -
-
kWh
$17,840
2,360
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,590
Cost:
$24,740
$11,700 130,000 $3,450 456 $440 - $11,700
130,000
kWh
$3,450
456
kW-months/year
$440
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,240
Cost:
$13
$4,820 53,600 $1,420 188 - - $4,820
53,600
kWh
$1,420
188
kW-months/year
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$5,535
Cost:
-
$5,535 61,500 - - - - $5,535
61,500
kWh
-
-
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,810
Cost:
$500
$2,160 24,000 $650 86 - - $2,160
24,000
kWh
$650
86
kW-months/year
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,270
Cost:
$8,410
$980 10,900 $290 38 - - $980
10,900
kWh
$290
38
kW-months/year
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$790
Cost:
-
$610 6,760 $180 34 - - $610
6,760
kWh
$180
34
kW-months/year
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$530
Cost:
$325
$340 3,450 $190 25 - - $340
3,450
kWh
$190
25
kW-months/year
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$490
Cost:
$200
$490 5,450 - - - - $490
5,450
kWh
-
-
kW-months/year
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$415
Cost:
$1,270
- - $415 55 - - -
-
kWh
$415
55
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$51,510
Cost:
$63,868
$26,635 295,660 $24,435 3,242 $440 - $26,635
295,660
kWh
$24,435
3,242
kW-months/year
$440
-
$
TOTAL IMPLEMENTED Savings:
$48,430
Cost:
$54,933
$24,215 269,100 $23,775 3,145 $440 - $24,215
269,100
kWh
$23,775
3,145
kW-months/year
$440
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost