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IAC Assessment: AM0601
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IAC Assessment: AM0601
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Snack foods
NAICS 311919 - Other Snack Food Manufacturing
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 119
Plant Area (Sq.Ft.) 98,851
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,630 5,505,268 kWh $0.05
Electricity Demand $95,717 12,732 kW-months/year $7.52
Electricity Fees $8,233 - $ -
Natural Gas $340,696 57,536 MMBtu $5.92
TOTAL ENERGY COSTS $720,276
RECOMMENDED SAVINGS* $41,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,600
Cost:
$500
- - - - - - $14,600 2,530 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,600
2,530
MMBtu
-
-
$
-
-
$
-
-
$
02: 3.4145 USE MAGNETIC TECHNOLOGY TO TREAT WATER Savings:
$4,500
Cost:
$3,090
- - - - - - - - $4,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,500
-
$
-
-
$
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,800
Cost:
-
- - $3,800 1,790 - - - - - - - - - - -
-
kWh
$3,800
1,790
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,515
Cost:
$14,910
- - $2,515 376 - - - - - - - - - - -
-
kWh
$2,515
376
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,180
Cost:
$500
$1,700 37,000 $480 72 - - - - - - - - - - $1,700
37,000
kWh
$480
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,020
Cost:
$1,360
- - - - - - $2,020 350 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,020
350
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.4144 PERFORM HIGH CONSISTENCY GAS PHASE CHLORINATION Savings:
$1,960
Cost:
$575
$1,960 42,700 - - - - - - - - - - - - $1,960
42,700
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,900
Cost:
$5,360
$1,900 41,200 - - - - - - - - - - - - $1,900
41,200
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$6,880
Cost:
$1,500
- - - - $1,380 - - - - - - - $5,500 - -
-
kWh
-
-
kW-months/year
$1,380
-
$
-
-
MMBtu
-
-
$
-
-
$
$5,500
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$775
Cost:
$1,220
$460 9,940 $115 17 - - - - - - $200 - - - $460
9,940
kWh
$115
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$200
-
$
-
-
$
11: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$610
Cost:
-
$415 9,000 $195 29 - - - - - - - - - - $415
9,000
kWh
$195
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$41,740
Cost:
$29,015
$6,435 139,840 $7,105 2,284 $1,380 - $16,620 2,880 $4,500 - $200 - $5,500 - $6,435
139,840
kWh
$7,105
2,284
kW-months/year
$1,380
-
$
$16,620
2,880
MMBtu
$4,500
-
$
$200
-
$
$5,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost