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IAC Assessment: AM0602
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IAC Assessment: AM0602
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Glass products
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 201,000
Annual Production 3,800 Thousand Feet
Production Hrs. Annual 6,072
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $537,346 6,404,600 kWh $0.08
Electricity Demand $145,010 20,966 kW-months/year $6.92
Electricity Fees $15,347 - $ -
TOTAL ENERGY COSTS $697,703
RECOMMENDED SAVINGS* $105,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,300
Cost:
$54,200
$37,300 439,000 $7,000 933 - - - - $37,300
439,000
kWh
$7,000
933
kW-months/year
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$31,400
Cost:
$59,900
- - $31,400 4,190 - - - - -
-
kWh
$31,400
4,190
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,750
Cost:
$1,000
$12,250 144,000 $3,500 469 - - - - $12,250
144,000
kWh
$3,500
469
kW-months/year
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,890
Cost:
$28,560
$4,440 52,210 $1,450 190 - - - - $4,440
52,210
kWh
$1,450
190
kW-months/year
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,120
Cost:
-
$3,470 40,800 $650 87 - - - - $3,470
40,800
kWh
$650
87
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,010
Cost:
$910
$480 5,600 $60 8 - - $1,470 - $480
5,600
kWh
$60
8
kW-months/year
-
-
$
$1,470
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,680
Cost:
-
- - - - $1,680 - - - -
-
kWh
-
-
kW-months/year
$1,680
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,150
Cost:
$144,570
$57,940 681,610 $44,060 5,877 $1,680 - $1,470 - $57,940
681,610
kWh
$44,060
5,877
kW-months/year
$1,680
-
$
$1,470
-
$
TOTAL IMPLEMENTED Savings:
$64,170
Cost:
$55,200
$53,020 623,800 $11,150 1,489 - - - - $53,020
623,800
kWh
$11,150
1,489
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost