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IAC Assessment: AM0609
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IAC Assessment: AM0609
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Electrical power transformers
NAICS 334416 - Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 201,000
Annual Production 12,500 Pieces
Production Hrs. Annual 4,250
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $739,790 8,984,495 kWh $0.08
Electricity Demand $145,644 15,712 kW-months/year $9.27
Electricity Fees $14,108 - $ -
Natural Gas $428,109 80,595 MMBtu $5.31
TOTAL ENERGY COSTS $1,327,651
RECOMMENDED SAVINGS* $237,070 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$98,005
Cost:
$5,200
$5 (-80) - - $98,000 - - - $5
(-80)
kWh
-
-
kW-months/year
$98,000
-
$
-
-
$
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$37,900
Cost:
$400
- - - - - - $37,900 - -
-
kWh
-
-
kW-months/year
-
-
$
$37,900
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$44,215
Cost:
$2,000
$35,185 467,230 $9,030 1,320 - - - - $35,185
467,230
kWh
$9,030
1,320
kW-months/year
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$24,800
Cost:
$47,800
- - $24,800 3,624 - - - - -
-
kWh
$24,800
3,624
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,480
Cost:
$23,500
$10,765 192,270 $3,715 543 - - - - $10,765
192,270
kWh
$3,715
543
kW-months/year
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,600
Cost:
-
$8,600 154,000 - - - - - - $8,600
154,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$8,950
Cost:
$500
$8,950 159,900 - - - - - - $8,950
159,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$120
Cost:
$40
$120 2,200 - - - - - - $120
2,200
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$237,070
Cost:
$79,440
$63,625 975,520 $37,545 5,487 $98,000 - $37,900 - $63,625
975,520
kWh
$37,545
5,487
kW-months/year
$98,000
-
$
$37,900
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost