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IAC Assessment: AM0611
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IAC Assessment: AM0611
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Valves
NAICS 335314 - Relay and Industrial Control Manufacturing
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 140,000
Annual Production 60 Pieces
Production Hrs. Annual 6,040
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,145 2,569,152 kWh $0.07
Electricity Demand $70,691 10,356 kW-months/year $6.83
Electricity Fees $3,935 - $ -
Natural Gas $56,170 7,561 MMBtu $7.43
TOTAL ENERGY COSTS $321,941
RECOMMENDED SAVINGS* $29,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,260
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
01: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$10,202
Cost:
$20,000
- - - - - - $(-91) (-11) $10,293 17,900 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-91)
(-11)
MMBtu
$10,293
17,900
Tgal
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,320
Cost:
$920
$3,520 57,600 $800 160 - - - - - - - - - - $3,520
57,600
kWh
$800
160
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,240
Cost:
$500
$2,800 46,200 $440 86 - - - - - - - - - - $2,800
46,200
kWh
$440
86
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,110
Cost:
$2,500
- - $3,110 610 - - - - - - - - - - -
-
kWh
$3,110
610
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,220
Cost:
$62
$1,900 31,500 $320 63 - - - - - - - - - - $1,900
31,500
kWh
$320
63
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,200
Cost:
$710
$270 4,350 $30 6 - - - - - - $1,900 - - - $270
4,350
kWh
$30
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$1,900
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,700
Cost:
-
- - - - $1,700 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,700
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,300
Cost:
$1,030
- - - - - - $1,300 190 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,300
190
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$720
Cost:
$1,900
$445 7,300 $275 54 - - - - - - - - - - $445
7,300
kWh
$275
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.3512 DE-ENERGIZE EXCESS TRANSFORMER CAPACITY Savings:
$180
Cost:
-
- - - - - - - - - - - - $180 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$180
-
$
TOTAL RECOMMENDED Savings:
$29,192
Cost:
$27,622
$8,935 146,950 $4,975 979 $1,700 - $1,209 179 $10,293 17,900 $1,900 - $180 - $8,935
146,950
kWh
$4,975
979
kW-months/year
$1,700
-
$
$1,209
179
MMBtu
$10,293
17,900
Tgal
$1,900
-
$
$180
-
$
TOTAL IMPLEMENTED Savings:
$9,260
Cost:
$1,420
$6,320 103,800 $1,240 246 $1,700 - - - - - - - - - $6,320
103,800
kWh
$1,240
246
kW-months/year
$1,700
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes