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IAC Assessment: AM0616
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IAC Assessment: AM0616
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Plastic horticulture containers
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 63
Plant Area (Sq.Ft.) 65,000
Annual Production 13,313,291 Pounds
Production Hrs. Annual 7,248
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $722,338 8,254,699 kWh $0.09
Electricity Demand $215,661 35,067 kW-months/year $6.15
Electricity Fees $306 - $ -
Natural Gas $18,658 2,372 MMBtu $7.87
TOTAL ENERGY COSTS $956,963
RECOMMENDED SAVINGS* $74,406 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$28,900
Cost:
$630
$28,900 545,900 - - - - - - - - $28,900
545,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$24,000
Cost:
$27,300
- - $24,000 3,528 - - - - - - -
-
kWh
$24,000
3,528
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,820
Cost:
$390
$5,620 106,000 $1,200 175 - - - - - - $5,620
106,000
kWh
$1,200
175
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,980
Cost:
-
- - $4,980 730 - - - - - - -
-
kWh
$4,980
730
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,758
Cost:
-
$1,563 29,500 $195 29 - - - - - - $1,563
29,500
kWh
$195
29
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$6,250
Cost:
$1,500
- - - - - - $1,250 - $5,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,250
-
$
$5,000
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$900
Cost:
$250
$900 17,030 - - - - - - - - $900
17,030
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$613
Cost:
$280
$100 1,890 $17 3 $496 - - - - - $100
1,890
kWh
$17
3
kW-months/year
$496
-
$
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$185
Cost:
$190
$185 3,500 - - - - - - - - $185
3,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$74,406
Cost:
$30,540
$37,268 703,820 $30,392 4,465 $496 - $1,250 - $5,000 - $37,268
703,820
kWh
$30,392
4,465
kW-months/year
$496
-
$
$1,250
-
$
$5,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost