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IAC Assessment: AM0617
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IAC Assessment: AM0617
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Breast implants
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3842 - Surgical Appliances And Supplies
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 130,000
Annual Production 545,000 Pieces
Production Hrs. Annual 5,952
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $703,148 12,031,827 kWh $0.06
Electricity Demand $172,533 24,690 kW-months/year $6.99
Electricity Fees $1,449 - $ -
Natural Gas $341,162 80,778 MMBtu $4.22
TOTAL ENERGY COSTS $1,218,292
RECOMMENDED SAVINGS* $359,825 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,039
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal $ $
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$191,786
Cost:
$6,200
$(-1,214) (-20,931) - - - - - - - - - - $193,000 - $(-1,214)
(-20,931)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
$193,000
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$153,000
Cost:
$375,000
- - - - $153,000 36,272 - - - - - - - - -
-
kWh
-
-
kW-months/year
$153,000
36,272
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,264
Cost:
$2,775
$931 16,924 $121 23 - - $5,212 - - - - - - - $931
16,924
kWh
$121
23
kW-months/year
-
-
MMBtu
$5,212
-
$
-
-
$
-
-
Tgal
-
-
$
04: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$2,146
Cost:
-
- - - - - - - - $2,146 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,146
-
$
-
-
Tgal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,056
Cost:
$1,562
$939 16,761 $1,117 217 - - - - - - - - - - $939
16,761
kWh
$1,117
217
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,871
Cost:
$64
$1,672 28,819 $199 25 - - - - - - - - - - $1,672
28,819
kWh
$199
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 3.5131 RECYCLE WHITE WATER Savings:
$1,161
Cost:
$7,179
- - - - - - - - - - $1,161 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,161
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$911
Cost:
$5,377
$581 11,182 $330 65 - - - - - - - - - - $581
11,182
kWh
$330
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$630
Cost:
$300
$530 9,146 $100 13 - - - - - - - - - - $530
9,146
kWh
$100
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$359,825
Cost:
$398,457
$3,439 61,901 $1,867 343 $153,000 36,272 $5,212 - $2,146 - $1,161 - $193,000 - $3,439
61,901
kWh
$1,867
343
kW-months/year
$153,000
36,272
MMBtu
$5,212
-
$
$2,146
-
$
$1,161
-
Tgal
$193,000
-
$
TOTAL IMPLEMENTED Savings:
$15,039
Cost:
$17,257
$4,653 82,832 $1,867 343 - - $5,212 - $2,146 - $1,161 - - - $4,653
82,832
kWh
$1,867
343
kW-months/year
-
-
MMBtu
$5,212
-
$
$2,146
-
$
$1,161
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost