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IAC Assessment: AM0625
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IAC Assessment: AM0625
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Corrugated boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 35,000
Annual Production 144,000 Thousand Feet
Production Hrs. Annual 3,030
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,006 1,386,900 kWh $0.08
Electricity Demand $17,362 4,341 kW-months/year $4.00
Electricity Fees $2,250 - $ -
Natural Gas $1,284 146 MMBtu $8.79
TOTAL ENERGY COSTS $127,902
RECOMMENDED SAVINGS* $11,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$5,900
Cost:
$6,720
$5,900 70,000 - - - - - - $5,900
70,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,745
Cost:
$605
$300 4,000 $25 6 $1,420 - - - $300
4,000
kWh
$25
6
kW-months/year
$1,420
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,540
Cost:
$500
$1,300 15,700 $240 60 - - - - $1,300
15,700
kWh
$240
60
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$730
Cost:
$425
$730 9,900 - - - - - - $730
9,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$600
Cost:
-
- - - - - - $600 - -
-
kWh
-
-
kW-months/year
-
-
$
$600
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$440
Cost:
-
- - $440 110 - - - - -
-
kWh
$440
110
kW-months/year
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$190
Cost:
-
$140 1,900 $50 12 - - - - $140
1,900
kWh
$50
12
kW-months/year
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$135
Cost:
$13
$135 1,600 - - - - - - $135
1,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$11,280
Cost:
$8,263
$8,505 103,100 $755 188 $1,420 - $600 - $8,505
103,100
kWh
$755
188
kW-months/year
$1,420
-
$
$600
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost