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IAC Assessment: AM0636
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IAC Assessment: AM0636
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IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Steel forgings
NAICS 332111 - Iron and Steel Forging
SIC 3312 - Blast Furnaces And Steel Mills
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 95,000
Annual Production 100,000 Pieces
Production Hrs. Annual 8,568
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,260 2,298,000 kWh $0.06
Electricity Demand $62,791 4,788 kW-months/year $13.11
Electricity Fees $11,999 - $ -
Natural Gas $242,269 63,812 MMBtu $3.80
TOTAL ENERGY COSTS $450,319
RECOMMENDED SAVINGS* $31,442 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$12,500
Cost:
$5,000
- - - - $12,500 - -
-
kWh
-
-
kW-months/year
$12,500
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,600
Cost:
$900
$5,700 102,000 $900 180 - - $5,700
102,000
kWh
$900
180
kW-months/year
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,250
Cost:
$2,280
$770 13,800 $1,480 291 - - $770
13,800
kWh
$1,480
291
kW-months/year
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,758
Cost:
$14,762
$3,333 59,517 $425 83 - - $3,333
59,517
kWh
$425
83
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,670
Cost:
$2,595
$2,300 41,000 $370 72 - - $2,300
41,000
kWh
$370
72
kW-months/year
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$674
Cost:
-
$400 7,146 $274 54 - - $400
7,146
kWh
$274
54
kW-months/year
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,005
Cost:
$13
$1,735 30,970 $270 53 - - $1,735
30,970
kWh
$270
53
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$985
Cost:
$450
$845 15,140 $140 28 - - $845
15,140
kWh
$140
28
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$31,442
Cost:
$26,000
$15,083 269,573 $3,859 761 $12,500 - $15,083
269,573
kWh
$3,859
761
kW-months/year
$12,500
-
$
TOTAL IMPLEMENTED Savings:
$21,105
Cost:
$5,913
$7,435 132,970 $1,170 233 $12,500 - $7,435
132,970
kWh
$1,170
233
kW-months/year
$12,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees