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IAC Assessment: AM0642
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IAC Assessment: AM0642
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IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Water jetting systems and pumps
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 60,625
Annual Production 210 Pieces
Production Hrs. Annual 7,060
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,063 1,040,832 kWh $0.08
Electricity Demand $34,472 6,635 kW-months/year $5.20
Electricity Fees $4,219 - $ -
TOTAL ENERGY COSTS $121,754
RECOMMENDED SAVINGS* $34,237 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,477
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$14,225
Cost:
-
- - $14,225 2,800 - - - - -
-
kWh
$14,225
2,800
kW-months/year
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,760
Cost:
$22,800
- - $6,760 1,330 - - - - -
-
kWh
$6,760
1,330
kW-months/year
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,950
Cost:
$560
$4,000 67,940 $710 140 $100 - $140 - $4,000
67,940
kWh
$710
140
kW-months/year
$100
-
$
$140
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,645
Cost:
$2,652
$2,010 34,200 $370 72 $120 - $145 - $2,010
34,200
kWh
$370
72
kW-months/year
$120
-
$
$145
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,332
Cost:
$636
$207 3,508 $30 6 $537 - $558 - $207
3,508
kWh
$30
6
kW-months/year
$537
-
$
$558
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,230
Cost:
$500
$1,040 17,700 $190 38 - - - - $1,040
17,700
kWh
$190
38
kW-months/year
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,220
Cost:
$400
$1,220 20,760 - - - - - - $1,220
20,760
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$954
Cost:
$2,680
$781 13,260 $173 34 - - - - $781
13,260
kWh
$173
34
kW-months/year
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$750
Cost:
$9
$671 11,380 $79 24 - - - - $671
11,380
kWh
$79
24
kW-months/year
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$171
Cost:
-
$114 1,941 $57 11 - - - - $114
1,941
kWh
$57
11
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,237
Cost:
$30,237
$10,043 170,689 $22,594 4,455 $757 - $843 - $10,043
170,689
kWh
$22,594
4,455
kW-months/year
$757
-
$
$843
-
$
TOTAL IMPLEMENTED Savings:
$27,477
Cost:
$7,437
$10,043 170,689 $15,834 3,125 $757 - $843 - $10,043
170,689
kWh
$15,834
3,125
kW-months/year
$757
-
$
$843
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost