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IAC Assessment: AM0646
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IAC Assessment: AM0646
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IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Lighting fixtures
NAICS 335129 - Other Lighting Equipment Manufacturing
SIC 3648 - Lighting Equipment, Nec
Sales $100,000,000-$500,000,000
# of Employees 380
Plant Area (Sq.Ft.) 292,000
Annual Production 2,554,090 Pieces
Production Hrs. Annual 2,100
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $390,084 5,758,400 kWh $0.07
Electricity Demand $82,465 14,341 kW-months/year $5.75
Electricity Fees $12,888 - $ -
Natural Gas $66,689 11,800 MMBtu $5.65
TOTAL ENERGY COSTS $565,580
RECOMMENDED SAVINGS* $122,175 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,970
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$49,500
Cost:
$242,900
$32,100 472,500 $15,500 2,690 - - - - $300 - $1,600 - $32,100
472,500
kWh
$15,500
2,690
kW-months/year
-
-
Tgal
-
-
lb
$300
-
$
$1,600
-
$
02: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$42,430
Cost:
$14,500
- - - - - - - - - - $42,430 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$42,430
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$10,300
Cost:
$300
- - - - $10,300 1,513,512 - - - - - - -
-
kWh
-
-
kW-months/year
$10,300
1,513,512
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,470
Cost:
$2,800
$5,000 73,250 $2,400 418 - - - - $70 - - - $5,000
73,250
kWh
$2,400
418
kW-months/year
-
-
Tgal
-
-
lb
$70
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,610
Cost:
$2,250
$680 10,000 $80 14 - - - - $1,100 - $1,750 - $680
10,000
kWh
$80
14
kW-months/year
-
-
Tgal
-
-
lb
$1,100
-
$
$1,750
-
$
06: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION Savings:
$2,505
Cost:
$5,010
$1,690 24,845 $815 142 - - - - - - - - $1,690
24,845
kWh
$815
142
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,850
Cost:
$500
$1,920 28,275 $930 162 - - - - - - - - $1,920
28,275
kWh
$930
162
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,470
Cost:
$770
$1,470 21,600 - - - - - - - - - - $1,470
21,600
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,385
Cost:
-
$935 13,740 $450 78 - - - - - - - - $935
13,740
kWh
$450
78
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$440
Cost:
-
- - - - - - $440 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$440
-
lb
-
-
$
-
-
$
11: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$215
Cost:
-
$145 2,136 $70 12 - - - - - - - - $145
2,136
kWh
$70
12
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$122,175
Cost:
$269,030
$43,940 646,346 $20,245 3,516 $10,300 1,513,512 $440 - $1,470 - $45,780 - $43,940
646,346
kWh
$20,245
3,516
kW-months/year
$10,300
1,513,512
Tgal
$440
-
lb
$1,470
-
$
$45,780
-
$
TOTAL IMPLEMENTED Savings:
$9,970
Cost:
$3,520
$5,150 75,751 $1,530 266 - - $440 - $1,100 - $1,750 - $5,150
75,751
kWh
$1,530
266
kW-months/year
-
-
Tgal
$440
-
lb
$1,100
-
$
$1,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost