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IAC Assessment: AM0650
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IAC Assessment: AM0650
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Mechanical springs
NAICS 332613 - Spring Manufacturing
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 118
Plant Area (Sq.Ft.) 80,500
Annual Production 151,630,000 Pieces
Production Hrs. Annual 4,250
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,356 2,687,750 kWh $0.06
Electricity Demand $51,634 6,827 kW-months/year $7.56
Electricity Fees $4,654 - $ -
Natural Gas $22,206 3,382 MMBtu $6.57
TOTAL ENERGY COSTS $248,850
RECOMMENDED SAVINGS* $60,922 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,730
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$17,640
Cost:
-
- - $17,640 2,484 - - - - - - - - -
-
kWh
$17,640
2,484
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$31,250
Cost:
$10,000
- - - - $6,250 - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
$6,250
-
$
-
-
$
-
-
$
$25,000
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,060
Cost:
$1,200
$3,860 60,300 $1,200 170 - - - - - - - - $3,860
60,300
kWh
$1,200
170
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,335
Cost:
$6,805
- - $2,335 329 - - - - - - - - -
-
kWh
$2,335
329
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,190
Cost:
$4,080
- - - - - - - - $2,190 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$2,190
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,050
Cost:
$605
$210 3,250 $30 5 - - $810 - - - - - $210
3,250
kWh
$30
5
kW-months/year
-
-
$
$810
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$540
Cost:
$550
$540 8,450 - - - - - - - - - - $540
8,450
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$432
Cost:
-
$318 4,969 $114 16 - - - - - - - - $318
4,969
kWh
$114
16
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$425
Cost:
$20
$325 5,100 $100 14 - - - - - - - - $325
5,100
kWh
$100
14
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,922
Cost:
$23,260
$5,253 82,069 $21,419 3,018 $6,250 - $810 - $2,190 - $25,000 - $5,253
82,069
kWh
$21,419
3,018
kW-months/year
$6,250
-
$
$810
-
$
$2,190
-
$
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$57,730
Cost:
$16,435
$4,610 72,000 $18,870 2,659 $6,250 - $810 - $2,190 - $25,000 - $4,610
72,000
kWh
$18,870
2,659
kW-months/year
$6,250
-
$
$810
-
$
$2,190
-
$
$25,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost