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IAC Assessment: AM0651
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IAC Assessment: AM0651
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Automotive Chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $100,000,000-$500,000,000
# of Employees 260
Plant Area (Sq.Ft.) 265,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 4,884
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,656 3,582,624 kWh $0.05
Electricity Demand $61,564 10,394 kW-months/year $5.92
Electricity Fees $1,629 - $ -
Natural Gas $36,774 8,599 MMBtu $4.28
TOTAL ENERGY COSTS $278,623
RECOMMENDED SAVINGS* $28,660 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,740
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,615
Cost:
$1,485
$6,790 130,615 $1,825 321 - - - - - - - - - - $6,790
130,615
kWh
$1,825
321
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,525
Cost:
$400
$8,525 163,990 - - - - - - - - - - - - $8,525
163,990
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,180
Cost:
$1,500
$1,715 33,300 $465 82 - - - - - - - - - - $1,715
33,300
kWh
$465
82
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,745
Cost:
$735
$220 4,170 $35 6 - - - - $745 - $745 - - - $220
4,170
kWh
$35
6
kW-months/year
-
-
$
-
-
MMBtu
$745
-
$
$745
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,725
Cost:
$500
- - - - - - $1,725 400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,725
400
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,950
Cost:
-
$1,350 26,000 $600 106 - - - - - - - - - - $1,350
26,000
kWh
$600
106
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$3,630
Cost:
$1,452
- - - - $726 - - - - - - - $2,904 - -
-
kWh
-
-
kW-months/year
$726
-
$
-
-
MMBtu
-
-
$
-
-
$
$2,904
-
$
08: 2.2123 INSULATE FEEDWATER TANK Savings:
$290
Cost:
$320
- - - - - - $290 52 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$290
52
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,660
Cost:
$6,392
$18,600 358,075 $2,925 515 $726 - $2,015 452 $745 - $745 - $2,904 - $18,600
358,075
kWh
$2,925
515
kW-months/year
$726
-
$
$2,015
452
MMBtu
$745
-
$
$745
-
$
$2,904
-
$
TOTAL IMPLEMENTED Savings:
$24,740
Cost:
$4,620
$18,600 358,075 $2,925 515 - - $1,725 400 $745 - $745 - - - $18,600
358,075
kWh
$2,925
515
kW-months/year
-
-
$
$1,725
400
MMBtu
$745
-
$
$745
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost