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IAC Assessment: AM0670
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IAC Assessment: AM0670
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Machining job shop
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 42,000
Annual Production 2,000 Pieces
Production Hrs. Annual 3,368
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,079 420,248 kWh $0.06
Electricity Demand $12,431 1,998 kW-months/year $6.22
Electricity Fees $3,215 - $ -
LPG $10,882 395 MMBtu $27.55
TOTAL ENERGY COSTS $51,607
RECOMMENDED SAVINGS* $28,810 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,795
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,260
Cost:
$10,630
$4,100 63,200 $1,160 225 - - - - - - $4,100
63,200
kWh
$1,160
225
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,160
Cost:
$1,190
$2,460 37,800 $700 135 - - - - - - $2,460
37,800
kWh
$700
135
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$14,335
Cost:
$3,000
- - - - $2,867 - - - $11,468 - -
-
kWh
-
-
kW-months/year
$2,867
-
$
-
-
$
$11,468
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,850
Cost:
$660
$1,440 22,176 $410 80 - - - - - - $1,440
22,176
kWh
$410
80
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,680
Cost:
-
- - $1,680 324 - - - - - - -
-
kWh
$1,680
324
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$830
Cost:
$8
$590 9,080 $240 46 - - - - - - $590
9,080
kWh
$240
46
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$645
Cost:
$355
$50 770 $15 3 - - $580 - - - $50
770
kWh
$15
3
kW-months/year
-
-
$
$580
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$550
Cost:
$810
$450 6,940 $100 19 - - - - - - $450
6,940
kWh
$100
19
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$500
Cost:
$200
$390 6,040 $110 21 - - - - - - $390
6,040
kWh
$110
21
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,810
Cost:
$16,853
$9,480 146,006 $4,415 853 $2,867 - $580 - $11,468 - $9,480
146,006
kWh
$4,415
853
kW-months/year
$2,867
-
$
$580
-
$
$11,468
-
$
TOTAL IMPLEMENTED Savings:
$12,795
Cost:
$13,853
$9,480 146,006 $2,735 529 - - $580 - - - $9,480
146,006
kWh
$2,735
529
kW-months/year
-
-
$
$580
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost