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IAC Assessment: AM0674
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IAC Assessment: AM0674
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Industrial Laundry & Sewing
NAICS 314999 - All Other Miscellaneous Textile Product Mills
SIC 2326 - Men's and Boys' Work Clothing
Sales $1,000,000-$5,000,000
# of Employees 62
Plant Area (Sq.Ft.) 30,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 3,205
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $40,303 554,158 kWh $0.07
Electricity Demand $18,985 2,500 kW-months/year $7.59
Natural Gas $103,904 19,223 MMBtu $5.41
TOTAL ENERGY COSTS $235,800
RECOMMENDED SAVINGS* $34,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,085
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$23,350
Cost:
$24,500
- - - - $23,350 4,925 -
-
kWh
-
-
kW-months/year
$23,350
4,925
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,070
Cost:
$3,950
- - $4,070 449 - - -
-
kWh
$4,070
449
kW-months/year
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,350
Cost:
$440
- - - - $2,350 509 -
-
kWh
-
-
kW-months/year
$2,350
509
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,420
Cost:
$5
$940 14,915 $480 58 - - $940
14,915
kWh
$480
58
kW-months/year
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,185
Cost:
$500
- - - - $1,185 250 -
-
kWh
-
-
kW-months/year
$1,185
250
MMBtu
06: 2.2123 INSULATE FEEDWATER TANK Savings:
$950
Cost:
$140
- - - - $950 200 -
-
kWh
-
-
kW-months/year
$950
200
MMBtu
07: 2.7145 INSTALL SKYLIGHTS Savings:
$625
Cost:
$970
$625 9,900 - - - - $625
9,900
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$550
Cost:
$275
$370 5,900 $180 22 - - $370
5,900
kWh
$180
22
kW-months/year
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$430
Cost:
-
$265 4,200 $165 20 - - $265
4,200
kWh
$165
20
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$34,930
Cost:
$30,780
$2,200 34,915 $4,895 549 $27,835 5,884 $2,200
34,915
kWh
$4,895
549
kW-months/year
$27,835
5,884
MMBtu
TOTAL IMPLEMENTED Savings:
$4,085
Cost:
$1,215
$370 5,900 $180 22 $3,535 759 $370
5,900
kWh
$180
22
kW-months/year
$3,535
759
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas