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IAC Assessment: AM0676
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IAC Assessment: AM0676
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Organic chemicals
NAICS 325110 - Petrochemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 61
Plant Area (Sq.Ft.) 50,000
Annual Production 50,000,000 Units
Production Hrs. Annual 8,424
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $513,728 11,573,456 kWh $0.04
Electricity Demand $140,312 18,884 kW-months/year $7.43
Electricity Fees $43,478 - $ -
Natural Gas $1,897,430 443,221 MMBtu $4.28
TOTAL ENERGY COSTS $2,594,948
RECOMMENDED SAVINGS* $109,947 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,650
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$54,800
Cost:
$13,155
- - - - - - $54,800 13,204 - - -
-
kWh
-
-
kW-months/year
-
-
$
$54,800
13,204
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,300
Cost:
$100,000
- - - - - - $12,300 2,960 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,300
2,960
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,520
Cost:
$46,590
- - $10,520 2,312 - - - - - - -
-
kWh
$10,520
2,312
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$10,438
Cost:
-
- - - - $10,438 - - - - - -
-
kWh
-
-
kW-months/year
$10,438
-
$
-
-
MMBtu
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,850
Cost:
$4,000
- - - - - - $7,850 1,887 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,850
1,887
MMBtu
-
-
$
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,100
Cost:
-
- - $7,100 1,560 - - - - - - -
-
kWh
$7,100
1,560
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,420
Cost:
$7,200
$2,520 49,570 $460 71 - - - - $1,440 - $2,520
49,570
kWh
$460
71
kW-months/year
-
-
$
-
-
MMBtu
$1,440
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,140
Cost:
$480
- - - - - - $1,140 273 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,140
273
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$785
Cost:
-
$665 13,060 $120 19 - - - - - - $665
13,060
kWh
$120
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$594
Cost:
-
$493 9,742 $101 16 - - - - - - $493
9,742
kWh
$101
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$109,947
Cost:
$171,425
$3,678 72,372 $18,301 3,978 $10,438 - $76,090 18,324 $1,440 - $3,678
72,372
kWh
$18,301
3,978
kW-months/year
$10,438
-
$
$76,090
18,324
MMBtu
$1,440
-
$
TOTAL IMPLEMENTED Savings:
$62,650
Cost:
$17,155
- - - - - - $62,650 15,091 - - -
-
kWh
-
-
kW-months/year
-
-
$
$62,650
15,091
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes