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IAC Assessment: AM0700
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IAC Assessment: AM0700
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product metal gratings
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3446 - Architectural Metal Work
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 48,500
Annual Production 56,000,000 Pounds
Production Hrs. Annual 6,082
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,063 1,469,000 kWh $0.06
Electricity Demand $51,617 7,830 kW-months/year $6.59
Electricity Fees $1,114 - $ -
TOTAL ENERGY COSTS $138,794
RECOMMENDED SAVINGS* $23,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,282
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,300
Cost:
$23,900
- - $10,300 1,567 - - -
-
kWh
$10,300
1,567
kW-months/year
-
-
$
02: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$4,892
Cost:
-
$4,892 - - - - - $4,892
-
kWh
-
-
kW-months/year
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,503
Cost:
-
$2,017 38,064 $486 74 - - $2,017
38,064
kWh
$486
74
kW-months/year
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,335
Cost:
$150
$1,750 33,035 $585 89 - - $1,750
33,035
kWh
$585
89
kW-months/year
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,035
Cost:
$13
$835 15,700 $200 31 - - $835
15,700
kWh
$200
31
kW-months/year
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$1,030
Cost:
$5,100
$1,030 19,415 - - - - $1,030
19,415
kWh
-
-
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$440
Cost:
$19
$355 6,700 $85 13 - - $355
6,700
kWh
$85
13
kW-months/year
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$280
Cost:
$62
$120 2,290 $160 24 - - $120
2,290
kWh
$160
24
kW-months/year
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$615
Cost:
$180
$195 3,680 $45 7 $375 - $195
3,680
kWh
$45
7
kW-months/year
$375
-
$
TOTAL RECOMMENDED Savings:
$23,430
Cost:
$29,424
$11,194 118,884 $11,861 1,805 $375 - $11,194
118,884
kWh
$11,861
1,805
kW-months/year
$375
-
$
TOTAL IMPLEMENTED Savings:
$8,282
Cost:
$349
$7,192 43,415 $715 109 $375 - $7,192
43,415
kWh
$715
109
kW-months/year
$375
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost