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IAC Assessment: AM0703
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IAC Assessment: AM0703
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Fertilizer
NAICS 325314 - Fertilizer (Mixing Only) Manufacturing
SIC 2875 - Fertilizers, Mixing Only
Sales $100,000,000-$500,000,000
# of Employees 125
Plant Area (Sq.Ft.) 197,000
Annual Production 300,000 Tons
Production Hrs. Annual 8,736
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $320,548 5,326,845 kWh $0.06
Electricity Demand $53,235 10,898 kW-months/year $4.88
Electricity Fees $10,872 - $ -
Natural Gas $26,847 3,908 MMBtu $6.87
TOTAL ENERGY COSTS $411,502
RECOMMENDED SAVINGS* $105,010 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,410
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,600
Cost:
$52,500
$38,800 680,500 $5,800 940 $38,800
680,500
kWh
$5,800
940
kW-months/year
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$24,300
Cost:
$11,400
$24,300 425,700 - - $24,300
425,700
kWh
-
-
kW-months/year
03: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$23,300
Cost:
$66,600
$14,700 257,800 $8,600 1,400 $14,700
257,800
kWh
$8,600
1,400
kW-months/year
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,480
Cost:
$445
$4,140 72,660 $1,340 216 $4,140
72,660
kWh
$1,340
216
kW-months/year
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$3,830
Cost:
$1,000
- - $3,830 620 -
-
kWh
$3,830
620
kW-months/year
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,500
Cost:
$195
$3,500 61,700 - - $3,500
61,700
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$105,010
Cost:
$132,140
$85,440 1,498,360 $19,570 3,176 $85,440
1,498,360
kWh
$19,570
3,176
kW-months/year
TOTAL IMPLEMENTED Savings:
$60,410
Cost:
$79,640
$46,640 817,860 $13,770 2,236 $46,640
817,860
kWh
$13,770
2,236
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand