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IAC Assessment: AM0738
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IAC Assessment: AM0738
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IAC Center Texas A&M, College Station
Assessment Year 2017
Principal Product Munitions
NAICS 332992 - Small Arms Ammunition Manufacturing
SIC 3482 - Small Arms Ammunition
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 743,000
Annual Production 23,000,000 Pieces
Production Hrs. Annual 2,079
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $318,528 5,618,462 kWh $0.06
Electricity Demand $126,502 20,811 kW-months/year $6.08
Natural Gas $254,258 46,383 MMBtu $5.48
TOTAL ENERGY COSTS $724,818
RECOMMENDED SAVINGS* $67,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,620
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$23,860
Cost:
$39,900
- - $23,860 2,905 - - - - - - -
-
kWh
$23,860
2,905
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,030
Cost:
$41,200
$4,480 104,000 $6,550 807 - - - - - - $4,480
104,000
kWh
$6,550
807
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,870
Cost:
$3,000
$5,210 120,850 $5,660 700 - - - - - - $5,210
120,850
kWh
$5,660
700
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$10,870
Cost:
$19,400
- - - - $2,530 714 $870 622 $7,470 - -
-
kWh
-
-
kW-months/year
$2,530
714
MMBtu
$870
622
Tgal
$7,470
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,990
Cost:
$9,760
- - - - $10,990 3,096 - - - - -
-
kWh
-
-
kW-months/year
$10,990
3,096
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$67,620
Cost:
$113,260
$9,690 224,850 $36,070 4,412 $13,520 3,810 $870 622 $7,470 - $9,690
224,850
kWh
$36,070
4,412
kW-months/year
$13,520
3,810
MMBtu
$870
622
Tgal
$7,470
-
$
TOTAL IMPLEMENTED Savings:
$67,620
Cost:
$113,260
$9,690 224,850 $36,070 4,412 $13,520 3,810 $870 622 $7,470 - $9,690
224,850
kWh
$36,070
4,412
kW-months/year
$13,520
3,810
MMBtu
$870
622
Tgal
$7,470
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost