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IAC Assessment: AM0753
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IAC Assessment: AM0753
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Pet care products
NAICS 311111 - Dog and Cat Food Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $50,000,000-$100,000,000
# of Employees 160
Plant Area (Sq.Ft.) 260,000
Annual Production 84,840,000 Pieces
Production Hrs. Annual 4,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,218 4,640,673 kWh $0.06
Electricity Demand $129,814 12,952 kW-months/year $10.02
Electricity Fees $11,124 - $ -
Natural Gas $7,535 872 MMBtu $8.64
TOTAL ENERGY COSTS $426,579
RECOMMENDED SAVINGS* $100,622 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,377
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$30,100
Cost:
-
$30,100 449,280 - - - - - - - - - - $30,100
449,280
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,122
Cost:
$4,000
$19,832 296,000 $8,290 888 - - - - - - - - $19,832
296,000
kWh
$8,290
888
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$17,100
Cost:
-
- - $17,100 450 - - - - - - - - -
-
kWh
$17,100
450
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 3.4155 METER WASTE WATER Savings:
$6,905
Cost:
$2,650
- - - - - - $6,905 1,541 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,905
1,541
Tgal
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,666
Cost:
$14,090
- - $5,666 642 - - - - - - - - -
-
kWh
$5,666
642
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,750
Cost:
-
$3,350 49,980 $1,400 150 - - - - - - - - $3,350
49,980
kWh
$1,400
150
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,377
Cost:
$5,228
$1,527 22,785 - - - - - - - - $850 - $1,527
22,785
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
$850
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,662
Cost:
$1,732
$1,662 24,806 - - - - - - - - - - $1,662
24,806
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,326
Cost:
$8
$934 13,946 $392 42 - - - - - - - - $934
13,946
kWh
$392
42
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,108
Cost:
-
- - - - $1,108 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,108
-
$
-
-
Tgal
-
-
$
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$871
Cost:
$829
$871 12,997 - - - - - - - - - - $871
12,997
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$635
Cost:
$258
$227 3,385 $43 5 - - - - $365 - - - $227
3,385
kWh
$43
5
kW-months/year
-
-
$
-
-
Tgal
$365
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$100,622
Cost:
$28,795
$58,503 873,179 $32,891 2,177 $1,108 - $6,905 1,541 $365 - $850 - $58,503
873,179
kWh
$32,891
2,177
kW-months/year
$1,108
-
$
$6,905
1,541
Tgal
$365
-
$
$850
-
$
TOTAL IMPLEMENTED Savings:
$2,377
Cost:
$5,228
$1,527 22,785 - - - - - - - - $850 - $1,527
22,785
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
$850
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost