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IAC Assessment: AM0801
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IAC Assessment: AM0801
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Metal investment castings
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 36,000
Annual Production 5,000,000 Tons
Production Hrs. Annual 4,536
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $251,370 3,003,650 kWh $0.08
Electricity Demand $61,194 10,637 kW-months/year $5.75
Natural Gas $131,604 40,924 MMBtu $3.22
TOTAL ENERGY COSTS $444,168
RECOMMENDED SAVINGS* $19,270 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,690
Cost:
$1,000
$5,660 67,400 $1,030 178 - - $5,660
67,400
kWh
$1,030
178
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,240
Cost:
$1,265
$4,240 50,500 - - - - $4,240
50,500
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,735
Cost:
$9,030
$3,160 37,700 $575 100 - - $3,160
37,700
kWh
$575
100
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,875
Cost:
$2,660
$2,420 28,800 $455 79 - - $2,420
28,800
kWh
$455
79
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,150
Cost:
$420
$1,150 13,730 - - - - $1,150
13,730
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$580
Cost:
$300
- - - - $580 180 -
-
kWh
-
-
kW-months/year
$580
180
MMBtu
TOTAL RECOMMENDED Savings:
$19,270
Cost:
$14,675
$16,630 198,130 $2,060 357 $580 180 $16,630
198,130
kWh
$2,060
357
kW-months/year
$580
180
MMBtu
TOTAL IMPLEMENTED Savings:
$13,880
Cost:
$12,990
$11,240 133,900 $2,060 357 $580 180 $11,240
133,900
kWh
$2,060
357
kW-months/year
$580
180
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas