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IAC Assessment: AM0806
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IAC Assessment: AM0806
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Thermoplastics for medical and automotive applications
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 30,000
Annual Production 168,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $361,212 5,549,600 kWh $0.07
Electricity Demand $80,328 9,540 kW-months/year $8.42
Electricity Fees $2,560 - $ -
TOTAL ENERGY COSTS $444,100
RECOMMENDED SAVINGS* $82,979 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,294
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$49,500
Cost:
$85,000
$35,300 561,000 $1,800 201 - - $12,400 - $35,300
561,000
kWh
$1,800
201
kW-months/year
-
-
$
$12,400
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,025
Cost:
$24,685
$6,510 103,305 $2,515 283 - - - - $6,510
103,305
kWh
$2,515
283
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,300
Cost:
$10,600
$5,300 84,400 $1,000 116 $2,000 - - - $5,300
84,400
kWh
$1,000
116
kW-months/year
$2,000
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,470
Cost:
$3,350
$3,780 60,000 $1,690 190 - - - - $3,780
60,000
kWh
$1,690
190
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,610
Cost:
$1,000
$3,860 61,320 $750 84 - - - - $3,860
61,320
kWh
$750
84
kW-months/year
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,580
Cost:
$2,250
$2,580 40,990 - - - - - - $2,580
40,990
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,970
Cost:
$300
$1,420 22,460 $550 60 - - - - $1,420
22,460
kWh
$550
60
kW-months/year
-
-
$
-
-
$
08: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$1,040
Cost:
$135
$860 13,670 $180 20 - - - - $860
13,670
kWh
$180
20
kW-months/year
-
-
$
-
-
$
09: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$484
Cost:
-
- - - - - - $484 - -
-
kWh
-
-
kW-months/year
-
-
$
$484
-
$
TOTAL RECOMMENDED Savings:
$82,979
Cost:
$127,320
$59,610 947,145 $8,485 954 $2,000 - $12,884 - $59,610
947,145
kWh
$8,485
954
kW-months/year
$2,000
-
$
$12,884
-
$
TOTAL IMPLEMENTED Savings:
$15,294
Cost:
$14,085
$9,940 158,070 $2,870 326 $2,000 - $484 - $9,940
158,070
kWh
$2,870
326
kW-months/year
$2,000
-
$
$484
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost