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IAC Assessment: AR0064
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IAC Assessment: AR0064
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IAC Center University of Arkansas
Assessment Year 1995
Principal Product Automotive Connectors and High Pressure Cylinders
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 175,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 4,589
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $365,046 7,226,260 kWh $0.05
Natural Gas $92,348 27,162 MMBtu $3.40
TOTAL ENERGY COSTS $500,321
RECOMMENDED SAVINGS* $99,276 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,691
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption
$ kWh $ MMBtu $ Tgal $ gal $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,704
Cost:
$500
$12,704 245,604 - - - - - - - - $12,704
245,604
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$694
Cost:
$1,000
- - $694 204 - - - - - - -
-
kWh
$694
204
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$892
Cost:
$416
$892 16,120 - - - - - - - - $892
16,120
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$9,234
Cost:
$1,320
$9,234 178,781 - - - - - - - - $9,234
178,781
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,431
Cost:
-
$1,431 26,671 - - - - - - - - $1,431
26,671
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,972
Cost:
$12,040
$6,972 131,594 - - - - - - - - $6,972
131,594
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,884
Cost:
$800
$3,884 75,029 - - - - - - - - $3,884
75,029
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,142
Cost:
$822
- - $4,142 1,219 - - - - - - -
-
kWh
$4,142
1,219
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,852
Cost:
$3,000
$1,852 35,756 - - - - - - - - $1,852
35,756
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
10: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$53,591
Cost:
$4,900
$66,936 963,951 $(-13,345) (-3,925) - - - - - - $66,936
963,951
kWh
$(-13,345)
(-3,925)
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
11: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$2,776
Cost:
$1,750
$2,776 31,653 - - - - - - - - $2,776
31,653
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
12: 3.4151 MINIMIZE WATER USAGE Savings:
$1,104
Cost:
$100
- - - - $102 80,500 $900 46,000 $102 - -
-
kWh
-
-
MMBtu
$102
80,500
Tgal
$900
46,000
gal
$102
-
Tgal
TOTAL RECOMMENDED Savings:
$99,276
Cost:
$26,648
$106,681 1,705,159 $(-8,509) (-2,502) $102 80,500 $900 46,000 $102 - $106,681
1,705,159
kWh
$(-8,509)
(-2,502)
MMBtu
$102
80,500
Tgal
$900
46,000
gal
$102
-
Tgal
TOTAL IMPLEMENTED Savings:
$39,691
Cost:
$17,926
$37,893 705,452 $694 204 $102 80,500 $900 46,000 $102 - $37,893
705,452
kWh
$694
204
MMBtu
$102
80,500
Tgal
$900
46,000
gal
$102
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ Tgal
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption