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IAC Assessment: AR0077
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IAC Assessment: AR0077
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IAC Center University of Arkansas
Assessment Year 1996
Principal Product Garage Doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 231,000
Annual Production 165,000 Pieces
Production Hrs. Annual 4,171
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,923 4,083,236 kWh $0.03
Electricity Demand $163,343 10,124 kW-months/year $16.13
Natural Gas $26,434 6,292 MMBtu $4.20
TOTAL ENERGY COSTS $497,401
RECOMMENDED SAVINGS* $101,197 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,947
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,539
Cost:
$360
$4,388 133,060 $6,151 383 - - - - $4,388
133,060
kWh
$6,151
383
kW-months/year
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,409
Cost:
$200
$1,325 22,567 $2,084 130 - - - - $1,325
22,567
kWh
$2,084
130
kW-months/year
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,122
Cost:
$1,564
$1,561 25,791 $1,561 97 - - - - $1,561
25,791
kWh
$1,561
97
kW-months/year
-
-
lb
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$11,730
Cost:
$5,680
$4,884 148,007 $6,846 426 - - - - $4,884
148,007
kWh
$6,846
426
kW-months/year
-
-
lb
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,254
Cost:
-
$633 19,050 $621 39 - - - - $633
19,050
kWh
$621
39
kW-months/year
-
-
lb
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,695
Cost:
$4,110
$1,078 32,532 $1,617 101 - - - - $1,078
32,532
kWh
$1,617
101
kW-months/year
-
-
lb
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,408
Cost:
$1,750
$3,995 121,043 $5,413 337 - - - - $3,995
121,043
kWh
$5,413
337
kW-months/year
-
-
lb
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$7,040
Cost:
$1,000
- - - - - - $7,040 - -
-
kWh
-
-
kW-months/year
-
-
lb
$7,040
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$52,000
Cost:
$8,000
- - - - $52,000 1,040,000 - - -
-
kWh
-
-
kW-months/year
$52,000
1,040,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$101,197
Cost:
$22,664
$17,864 502,050 $24,293 1,513 $52,000 1,040,000 $7,040 - $17,864
502,050
kWh
$24,293
1,513
kW-months/year
$52,000
1,040,000
lb
$7,040
-
$
TOTAL IMPLEMENTED Savings:
$19,947
Cost:
$2,110
$8,383 254,103 $11,564 720 - - - - $8,383
254,103
kWh
$11,564
720
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material