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IAC Assessment: AR0091
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IAC Assessment: AR0091
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IAC Center University of Arkansas
Assessment Year 1996
Principal Product Molded Rubber Goods
NAICS n/a
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 192,000
Annual Production 65,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $228,396 13,008,793 kWh $0.02
Electricity Demand $527,265 27,515 kW-months/year $19.16
Natural Gas $139,349 80,619 MMBtu $1.73
TOTAL ENERGY COSTS $1,941,942
RECOMMENDED SAVINGS* $284,308 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $259,645
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,763
Cost:
$1,784
$4,091 227,433 $6,672 349 - - - - - - $4,091
227,433
kWh
$6,672
349
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$890
Cost:
$442
$685 38,101 $205 11 - - - - - - $685
38,101
kWh
$205
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,074
Cost:
$190
$6,956 386,577 $10,118 529 - - - - - - $6,956
386,577
kWh
$10,118
529
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$544
Cost:
$583
$201 11,137 $343 18 - - - - - - $201
11,137
kWh
$343
18
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$365
Cost:
-
$130 7,327 $235 12 - - - - - - $130
7,327
kWh
$235
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,261
Cost:
$400
$2,352 130,715 $4,909 158 - - - - - - $2,352
130,715
kWh
$4,909
158
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,747
Cost:
$170
- - - - $1,747 824 - - - - -
-
kWh
-
-
kW-months/year
$1,747
824
MMBtu
-
-
gal
-
-
lb
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,839
Cost:
$1,000
- - - - $2,839 1,339 - - - - -
-
kWh
-
-
kW-months/year
$2,839
1,339
MMBtu
-
-
gal
-
-
lb
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,749
Cost:
$2,000
- - $7,457 390 $(-1,708) (-900) - - - - -
-
kWh
$7,457
390
kW-months/year
$(-1,708)
(-900)
MMBtu
-
-
gal
-
-
lb
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$152,084
Cost:
$1,000
- - - - - - $152,084 6,083 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$152,084
6,083
gal
-
-
lb
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$39,367
Cost:
$8,000
- - - - - - - - $39,367 780,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$39,367
780,000
lb
12: 3.7211 MODIFY MATERIAL APPLICATION METHODS Savings:
$45,625
Cost:
-
- - - - - - $45,625 1,825 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$45,625
1,825
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$284,308
Cost:
$15,569
$14,415 801,290 $29,939 1,467 $2,878 1,263 $197,709 7,908 $39,367 780,000 $14,415
801,290
kWh
$29,939
1,467
kW-months/year
$2,878
1,263
MMBtu
$197,709
7,908
gal
$39,367
780,000
lb
TOTAL IMPLEMENTED Savings:
$259,645
Cost:
$10,943
$7,287 405,041 $10,696 559 $4,586 2,163 $197,709 7,908 $39,367 780,000 $7,287
405,041
kWh
$10,696
559
kW-months/year
$4,586
2,163
MMBtu
$197,709
7,908
gal
$39,367
780,000
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz)