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IAC Assessment: AR0113
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IAC Assessment: AR0113
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Powder Metal Parts
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 69,000
Annual Production 15,600,000 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,211 6,792,790 kWh $0.02
Electricity Demand $227,466 12,535 kW-months/year $18.15
Natural Gas $14,825 3,446 MMBtu $4.30
TOTAL ENERGY COSTS $31,446,142
RECOMMENDED SAVINGS* $168,268 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Primary Product
$ kWh $ kW-months/year $ lb $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,936
Cost:
$586
$698 27,843 $1,238 70 - - - - - - $698
27,843
kWh
$1,238
70
kW-months/year
-
-
lb
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,867
Cost:
$1,286
$1,011 40,445 $1,856 103 - - - - - - $1,011
40,445
kWh
$1,856
103
kW-months/year
-
-
lb
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,687
Cost:
$5,860
$2,357 94,373 $3,330 183 - - - - - - $2,357
94,373
kWh
$3,330
183
kW-months/year
-
-
lb
-
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,159
Cost:
-
$477 9,672 $682 19 - - - - - - $477
9,672
kWh
$682
19
kW-months/year
-
-
lb
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,010
Cost:
$130
$506 19,930 $504 28 - - - - - - $506
19,930
kWh
$504
28
kW-months/year
-
-
lb
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,045
Cost:
$100
$500 19,930 $545 30 - - - - - - $500
19,930
kWh
$545
30
kW-months/year
-
-
lb
-
-
lb
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,836
Cost:
$15,525
- - $28,836 1,532 - - - - - - -
-
kWh
$28,836
1,532
kW-months/year
-
-
lb
-
-
lb
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,558
Cost:
$3,000
$3,790 151,524 $3,768 208 - - - - - - $3,790
151,524
kWh
$3,768
208
kW-months/year
-
-
lb
-
-
lb
-
-
$
09: 3.7221 IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL Savings:
$45,450
Cost:
$24,000
- - - - $45,450 50,400 - - - - -
-
kWh
-
-
kW-months/year
$45,450
50,400
lb
-
-
lb
-
-
$
10: 3.7313 ELIMINATE OXYGEN LOSS Savings:
$12,720
Cost:
$95,000
- - - - - - $12,720 263,520 - - -
-
kWh
-
-
kW-months/year
-
-
lb
$12,720
263,520
lb
-
-
$
11: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$60,000
Cost:
$8,200
- - - - - - - - $60,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
$60,000
-
$
TOTAL RECOMMENDED Savings:
$168,268
Cost:
$153,687
$9,339 363,717 $40,759 2,173 $45,450 50,400 $12,720 263,520 $60,000 - $9,339
363,717
kWh
$40,759
2,173
kW-months/year
$45,450
50,400
lb
$12,720
263,520
lb
$60,000
-
$
TOTAL IMPLEMENTED Savings:
$104,250
Cost:
$32,715
$7,130 275,499 $37,120 1,970 - - - - $60,000 - $7,130
275,499
kWh
$37,120
1,970
kW-months/year
-
-
lb
-
-
lb
$60,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Primary Product