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IAC Assessment: AR0114
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IAC Assessment: AR0114
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Corrugated Shipping Containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 162
Plant Area (Sq.Ft.) 205,000
Annual Production 47,000 Tons
Production Hrs. Annual 6,882
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $204,969 6,473,623 kWh $0.03
Electricity Demand $221,056 15,650 kW-months/year $14.12
Natural Gas $195,329 64,870 MMBtu $3.01
TOTAL ENERGY COSTS $663,661
RECOMMENDED SAVINGS* $160,448 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $110,902
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$13,260
Cost:
$2,130
$7,258 226,846 $6,002 425 - - - - - - $7,258
226,846
kWh
$6,002
425
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,221
Cost:
$2,950
$1,804 56,272 $1,417 100 - - - - - - $1,804
56,272
kWh
$1,417
100
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$226
Cost:
-
$124 3,810 $102 7 - - - - - - $124
3,810
kWh
$102
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,191
Cost:
$290
$3,499 109,027 $2,692 191 - - - - - - $3,499
109,027
kWh
$2,692
191
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,809
Cost:
$450
$953 29,894 $856 61 - - - - - - $953
29,894
kWh
$856
61
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$885
Cost:
$180
- - - - $885 294 - - - - -
-
kWh
-
-
kW-months/year
$885
294
MMBtu
-
-
lb
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$21,464
Cost:
$15,300
$21,464 449,004 - - - - - - - - $21,464
449,004
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.3136 OVERLAP CUSTODIAL SERVICES WITH NORMAL DAY HOURS Savings:
$286
Cost:
-
$286 8,499 - - - - - - - - $286
8,499
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,429
Cost:
-
- - - - - - $4,429 84,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,429
84,000
lb
-
-
$
10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$677
Cost:
-
- - - - - - $677 16,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$677
16,800
lb
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$36,000
Cost:
$60,000
- - - - - - - - $36,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$36,000
-
$
12: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$72,000
Cost:
$67,500
- - - - - - - - $72,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$72,000
-
$
TOTAL RECOMMENDED Savings:
$160,448
Cost:
$148,800
$35,388 883,352 $11,069 784 $885 294 $5,106 100,800 $108,000 - $35,388
883,352
kWh
$11,069
784
kW-months/year
$885
294
MMBtu
$5,106
100,800
lb
$108,000
-
$
TOTAL IMPLEMENTED Savings:
$110,902
Cost:
$86,670
$27,844 648,007 $5,067 359 $885 294 $5,106 100,800 $72,000 - $27,844
648,007
kWh
$5,067
359
kW-months/year
$885
294
MMBtu
$5,106
100,800
lb
$72,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product