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IAC Assessment: AR0118
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IAC Assessment: AR0118
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Plastic Pipe Fittings and Valves
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 195
Plant Area (Sq.Ft.) 403,392
Annual Production 15,000,000 Pieces
Production Hrs. Annual 6,257
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $364,687 19,803,048 kWh $0.02
Electricity Demand $785,906 41,469 kW-months/year $18.95
Natural Gas $58,241 11,266 MMBtu $5.17
TOTAL ENERGY COSTS $1,288,074
RECOMMENDED SAVINGS* $135,597 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,928
#|Description Savings
Cost
Status Electricity Usage Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product Electricity Usage Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product
$ kWh $ gal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$391
Cost:
$676
$391 21,688 - - - - - - - - $391
21,688
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$436
Cost:
$335
$436 24,326 - - - - - - - - $436
24,326
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,472
Cost:
$4,700
$1,472 81,770 - - - - - - - - $1,472
81,770
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$293
Cost:
-
$293 16,413 - - - - - - - - $293
16,413
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,466
Cost:
$210
$1,466 81,477 - - - - - - - - $1,466
81,477
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$261
Cost:
$100
$261 14,361 - - - - - - - - $261
14,361
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$11,370
Cost:
$5,000
- - - - - - $11,370 - - - -
-
kWh
-
-
gal
-
-
lb
$11,370
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,556
Cost:
$392
$1,556 86,460 - - - - - - - - $1,556
86,460
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$464
Cost:
$675
$464 25,791 - - - - - - - - $464
25,791
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$14,278
Cost:
$8,000
- - - - $14,278 383,000 - - - - -
-
kWh
-
-
gal
$14,278
383,000
lb
-
-
$
-
-
$
11: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$3,610
Cost:
$6,500
- - $3,610 5,040 - - - - - - -
-
kWh
$3,610
5,040
gal
-
-
lb
-
-
$
-
-
$
12: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$100,000
Cost:
$240,000
- - - - - - - - $100,000 - -
-
kWh
-
-
gal
-
-
lb
-
-
$
$100,000
-
$
TOTAL RECOMMENDED Savings:
$135,597
Cost:
$266,588
$6,339 352,286 $3,610 5,040 $14,278 383,000 $11,370 - $100,000 - $6,339
352,286
kWh
$3,610
5,040
gal
$14,278
383,000
lb
$11,370
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$3,928
Cost:
$5,345
$3,928 218,347 - - - - - - - - $3,928
218,347
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ gal $ lb $ $ $ $
Electricity Usage Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product Electricity Usage Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product