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IAC Assessment: AR0159
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IAC Assessment: AR0159
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Arkansas
Assessment Year 1999
Principal Product Garage Door Accessories
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 185,000
Annual Production 40,000 Tons
Production Hrs. Annual 7,508
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,894 1,882,474 kWh $0.07
Electricity Demand $24,179 7,518 kW-months/year $3.22
Natural Gas $33,461 7,306 MMBtu $4.58
TOTAL ENERGY COSTS $188,316
RECOMMENDED SAVINGS* $72,964 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,448
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,107
Cost:
$102
$555 17,585 $552 47 - - - - $555
17,585
kWh
$552
47
kW-months/year
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$196
Cost:
$104
$68 2,052 $128 11 - - - - $68
2,052
kWh
$128
11
kW-months/year
-
-
lb
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$453
Cost:
-
$270 8,499 $183 16 - - - - $270
8,499
kWh
$183
16
kW-months/year
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,728
Cost:
$110
$9,337 294,549 $4,391 377 - - - - $9,337
294,549
kWh
$4,391
377
kW-months/year
-
-
lb
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$749
Cost:
$1,547
$450 14,361 $299 26 - - - - $450
14,361
kWh
$299
26
kW-months/year
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,513
Cost:
$100
$1,583 49,824 $930 80 - - - - $1,583
49,824
kWh
$930
80
kW-months/year
-
-
lb
-
-
$
07: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,764
Cost:
-
$(-30) (-586) - - $4,480 98,000 $(-686) - $(-30)
(-586)
kWh
-
-
kW-months/year
$4,480
98,000
lb
$(-686)
-
$
08: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$8,409
Cost:
$5,000
- - - - - - $8,409 - -
-
kWh
-
-
kW-months/year
-
-
lb
$8,409
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$42,045
Cost:
$30,000
- - - - - - $42,045 - -
-
kWh
-
-
kW-months/year
-
-
lb
$42,045
-
$
TOTAL RECOMMENDED Savings:
$72,964
Cost:
$36,963
$12,233 386,284 $6,483 557 $4,480 98,000 $49,768 - $12,233
386,284
kWh
$6,483
557
kW-months/year
$4,480
98,000
lb
$49,768
-
$
TOTAL IMPLEMENTED Savings:
$63,448
Cost:
$31,861
$11,678 368,699 $5,931 510 $4,480 98,000 $41,359 - $11,678
368,699
kWh
$5,931
510
kW-months/year
$4,480
98,000
lb
$41,359
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes